Welcome to the New World of Automation - Building Blocks for Fast and Affordable Automation!I&#39;m thrilled to take you on a journey through the evolution of AutoBlocks, an innovation designed to transform the landscape of industrial automation.In the realm of industrial automation, the last five years have seen a remarkable journey of innovation and transformation. Our team embarked on this path with a clear vision - to explore the boundaries of manufacturing and robotic automation. Drawing from the deep expertise of Fancort in advanced manufacturing, we envisioned a novel way to cater to the unique needs of clients in the Electronics and Aerospace sectors.Our journey was characterized by relentless passion and the pursuit of innovation. We undertook the ambitious task of constructing machines of increasing complexity. This endeavor has been not only enriching for our team but also instrumental in creating cutting-edge solutions for some of the world&#39;s foremost manufacturers.However, amid these successes, we encountered a significant challenge. The complexity of our systems, while delivering exceptional performance, limited our capacity to reach a broader market. It became apparent that there was a pressing need for scalable, semi-custom solutions that didn&#39;t demand exorbitant budgets or extended timelines.Conversations with industry peers revealed a common theme - the absence of a structured approach in the automation industry. It was akin to a child given a vast assortment of building blocks but no blueprint. The potential was immense, yet the outcomes often lacked sophistication.In response to these challenges, we are proud to introduce a pioneering solution - AutoBlocks. This platform represents a fundamental shift in how we perceive automation. AutoBlocks is built on the foundation of modular components, including indexing turntables, motion-additive machine blocks, and specialized application kits. It embodies the essence of flexible, scalable automation.Our collaboration with industry giants like Epson and Cognex signifies the beginning of a promising journey. But this is just the start. Our pipeline is teeming with exciting additions set to debut in early 2024. AutoBlocks is poised to become the preferred platform for future-proof automation solutions.AutoBlocks transcends being a mere product; it symbolizes the future of industrial automation. We invite you to join us on this transformative journey. Together, let&#39;s usher in a new era of innovation, efficiency, and accessibility in the realm of manufacturing and robotics.

Welcome to the new world of Automation - Building Blocks for Fast and Affordable Automation! 

A New Era in Industrial Automation

The development of unmanned logistic vehicles is revolutionizing last-mile deliveries! However, these vehicles, equipped with advanced technologies like artificial intelligence and autonomous navigation systems, have faced significant investment in their research and development. In this article, let&rsquo;s delve into how on-demand manufacturing holds the potential to accelerate the development of unmanned logistic vehicles, leading to more efficient and agile industry practices.<h2 dir="ltr">The Need for Rapid Development</h2>As e-commerce continues to soar and consumer expectations for fast and efficient services rise, traditional logistic systems are facing significant challenges. Unmanned logistic vehicles offer a solution by augmenting existing infrastructure and enabling faster and more flexible delivery options. From autonomous drones for last-mile deliveries to self-driving trucks for long-haul transportation, these vehicles offer increased speed, reduced operational costs, and improved safety.The need for rapid development of these vehicles is paramount to meet the evolving demands of the industry, optimize resource utilization, and ensure timely and reliable deliveries to customers worldwide. However, the lengthy and rigid manufacturing processes involved in traditional vehicle production often delay the development and deployment of these technologies. On-demand manufacturing addresses this issue by offering a streamlined and accelerated manufacturing approach.<h2 dir="ltr">On-Demand Manufacturing Fuels Unmanned Logistic Vehicle Development</h2>On-demand manufacturing is an agile and flexible approach that leverages advanced technologies such as CNC machining, 3D printing and more to enable rapid prototyping and end-use production of unmanned logistic vehicles. It can quickly help iterate designs, produce vehicle components, and optimize performance. This agile manufacturing approach allows for faster development cycles and facilitates the incorporation of emerging technologies into the vehicles.<h3 dir="ltr">Customization and Scalability:</h3>One of the key advantages of on-demand manufacturing is its ability to customize vehicles according to specific requirements. Unmanned logistic vehicles often need to adapt to various operating environments and cargo types. On-demand manufacturing enables the production of vehicles tailored to unique specifications, ensuring optimal performance and efficiency. Moreover, as the demand for unmanned logistic vehicles grows, on-demand manufacturing offers scalability, allowing for the rapid scaling of production without the need for extensive retooling or setup.<h3 dir="ltr">Reduced Costs and Time-to-Market:</h3>Traditional vehicle manufacturing processes involve significant upfront costs and long lead times. By contrast, on-demand manufacturing minimizes these hurdles. With the elimination of expensive tooling and reduced material waste through advanced manufacturing technologies, costs are significantly reduced. Additionally, the streamlined production process enables faster time-to-market, allowing manufacturers to respond swiftly to market demands and stay ahead of the competition.<h3 dir="ltr">Collaboration and Innovation:</h3>On-demand manufacturing approach fosters collaboration and innovation within the unmanned logistic vehicle industry. By providing a platform for manufacturers, designers, and engineers to collaborate, share ideas, and access advanced manufacturing capabilities, on-demand manufacturing facilitates the development of cutting-edge technologies. This collaborative environment encourages the exploration of new concepts, materials, and designs, ultimately pushing the boundaries of unmanned logistic vehicle development.<h2 dir="ltr">About RPWORLD On-demand Manufacturing</h2>RPWORLD&#39;s on-demand manufacturing capabilities have been accelerating the emerging automotive product development, including new energy vehicles, unmanned vehicles, and unmanned logistic vehicles. With extensive manufacturing experience, RPWORLD offers unparalleled advantages in the following areas:Shortest lead time: RPWORLD guarantees a minimum lead time of just 3 days, ensuring quick delivery of parts and components.Customized CNC machining and injection molding:&nbsp;RPWORLD specializes in providing tailored manufacturing solutions to meet specific requirements.One-stop manufacturing solution: RPWORLD handles all stages of production, from prototyping to end-use production, from quality control to surface treatment.Design for Manufacturability (DFM) services: RPWORLD&#39;s in-depth DFM services minimize manufacturing risks and ensure smooth production.

In this article, let’s delve into how on-demand manufacturing holds the potential to accelerate the development of unmanned logistic vehicles, leading to more efficient and agile industry practices.

How On-Demand Manufacturing Powers Unmanned Logistic Vehicles Revolution

Exploring the advanced features of SBCs in optimizing control and industrial efficiencyAutomation is becoming a transformative trend in the constantly evolving industrial landscape. Industrial automation, which involves implementing control systems based on computers and robots, is remodeling industrial operations, ranging from the production line and manufacturing to quality control and material handling. In this context, the Single Board Computer (SBC), a discrete but powerful engineering component, is emerging as a driving force behind this revolution.<h2 dir="ltr">Boosting efficiency and control with SBCs in industrial automation</h2>SBCs play an important role in industrial automation, significantly boosting cutting-edge applications. These compact devices, equipped with built-in microprocessors, memory, and input/output (I/O) interfaces, have become key to various innovative industrial applications.Industries widely use SBCs to monitor and control production lines, regulate environmental conditions, and supervise machine operation. An application example of SBCs is accurately monitoring temperature and humidity conditions in storage environments for perishable products. Sensors connected to the SBCs collect data in real time, allowing precise control over storage variables. This level of monitoring provides an ideal environment for preserving perishable products, avoiding waste, and ensuring the quality of the end product.Similarly, in the pharmaceutical sector, SBCs can play an important role in process automation. For example, a pharmaceutical company can implement SBCs to accurately monitor the dosage of chemical products in its manufacturing procedures. Dosing sensors connected to SBCs ensure that the exact amounts of chemicals are added to each production batch, assuring the consistency and quality of pharmaceutical products.In manufacturing plants, SBCs can ensure the continuous operation of the production line, without requiring downtime for maintenance, by enabling predictive maintenance. Furthermore, SBCs can use tracking and logistics systems to help monitor the movement and location of products in real time along the supply chain.<img src="https://images.wevolver.com/eyJidWNrZXQiOiJ3ZXZvbHZlci1wcm9qZWN0LWltYWdlcyIsImtleSI6ImZyb2FsYS8xNjkzOTk0MDM4NDI2LXNodXR0ZXJzdG9ja18xNzI4NTY3MDczICgxKS5qcGciLCJlZGl0cyI6eyJyZXNpemUiOnsid2lkdGgiOjk1MCwiZml0IjoiY292ZXIifX19" style="width: 300px;" class="fr-fic fr-dib">Additionally, the SBCs contribute to interface human-machine interaction (HMI). These compact computers can feed information to industrial displays and touch screens, providing operators with critical real-time information about the manufacturing process. SBCs can also be programmed to facilitate automatic corrective actions, minimizing the need for constant human intervention.<h2 dir="ltr">Benefits and technical challenges of SBCs for industrial automation&nbsp;</h2>The adoption of SBCs in industrial automation brings with it many tangible benefits. They offer significant cost efficiency, providing a compact and economical alternative to conventional Programmable Logic Controllers (PLCs) or Programmable Automation Controllers (PACs) without compromising functionality.SBCs provide flexibility in applications due to their ability to run various operating systems, such as Ubuntu, Debian, and Android. In addition, they support different programming languages, such as Python, C, and C++, making them highly adaptable to the multifaceted demands of industrial automation. Their compact footprint and reduced energy consumption make them versatile for industrial applications where space optimization and energy efficiency are paramount requirements.However, the use of SBCs in industrial automation faces technical challenges. Industrial environments often require high standards of durability and reliability, which conventional consumer SBCs may need to meet. Ensuring robustness against temperature extremes, vibrations, and electromagnetic interference requires additional hardware design considerations or the selection of industrial-grade SBCs.<h2 dir="ltr">Industrial automation with OKdo&rsquo;s ROCK series</h2><a href="https://www.okdo.com/?utm_source=wevolver&utm_campaign=rock&utm_medium=affiliates&utm_content=sbcs_in_industrial_automation" target="_blank" rel="noopener noreferrer">OKdo</a>&#39;s ROCK series SBCs have high-performance processors, such as those based on the ARM architecture, giving them the processing power needed to tackle complex automation tasks. Additionally, their durability is ensured through a robust design that can cope with extreme temperature fluctuations, strong vibrations, and electromagnetic interference.The <a href="https://www.okdo.com/c/rock-shop/?utm_source=wevolver&utm_campaign=rock&utm_medium=affiliates&utm_content=sbcs_in_industrial_automation" target="_blank" rel="noopener noreferrer">ROCK series</a> also features connectivity with Ethernet interfaces and support for wireless communications such as Wi-Fi and Bluetooth, enabling comprehensive integration into modern industrial networks. Expansion flexibility is extended through GPIO ports and slots for expansion modules, providing precise and adaptable customization for various industrial applications. In industrial automation, the <a href="https://www.okdo.com/c/rock-shop/?utm_source=wevolver&utm_campaign=rock&utm_medium=affiliates&utm_content=sbcs_in_industrial_automation" target="_blank" rel="noopener noreferrer">ROCK series</a> SBCs can be used, for example, in robotic control systems and preventative maintenance.<h2 dir="ltr">Robotic control systems</h2>In industrial automation with robots, an example of an SBC application is the <a href="https://www.okdo.com/p/okdo-rock-4-model-se-4gb-single-board-computer-rockchip-rk3399-t-arm-cortex-a72-cortex-a53/?utm_source=wevolver&utm_campaign=rock&utm_medium=affiliates&utm_content=sbcs_in_industrial_automation" target="_blank" rel="noopener noreferrer">ROCK 4 SE</a> combined with a <a href="https://www.okdo.com/p/okdo-lidar-module-with-bracket/?utm_source=wevolver&utm_campaign=rock&utm_medium=affiliates&utm_content=sbcs_in_industrial_automation" target="_blank" rel="noopener noreferrer">LiDAR module</a>. Combining these two devices enables the robot to detect nearby objects accurately, providing positioning data for navigation in the industrial landscape. Therefore, using an efficient and low-cost system, the robot can perform its functions accurately.<img src="https://images.wevolver.com/eyJidWNrZXQiOiJ3ZXZvbHZlci1wcm9qZWN0LWltYWdlcyIsImtleSI6ImZyb2FsYS8xNjkzOTk0MDc4OTU2LWltYWdlNC0yLnBuZyIsImVkaXRzIjp7InJlc2l6ZSI6eyJ3aWR0aCI6OTUwLCJmaXQiOiJjb3ZlciJ9fX0=" style="width: 300px;" class="fr-fic fr-dib">Image credit: OKdoThe <a href="https://www.okdo.com/p/okdo-rock-4-model-se-4gb-single-board-computer-rockchip-rk3399-t-arm-cortex-a72-cortex-a53/?utm_source=wevolver&utm_campaign=rock&utm_medium=affiliates&utm_content=sbcs_in_industrial_automation" target="_blank" rel="noopener noreferrer">ROCK 4 SE</a> is an SBC developed by <a href="https://www.okdo.com/?utm_source=wevolver&utm_campaign=rock&utm_medium=affiliates&utm_content=sbcs_in_industrial_automation" target="_blank" rel="noopener noreferrer">OKdo</a> in collaboration with <a href="https://radxa.com/" target="_blank">Radxa</a>, based on a low-energy, high-performance Rockchip RK3399-T Hexa-core processor. It is equipped with Processador Hexa-core com big.LITTLE&trade; Arm&reg; Dual Cortex-A72&reg; CPU , Quad-core Cortex-A53 e Arm Mali&trade; - GPU T860MP4 and 4GB 64bit LPDDR4 RAM. ROCK 4 SE also offers ample storage capacity with a Micro SD card, an eMMC card, and an M.2 card. The eMMC storage gives ROCK a significant advantage in embedded designs due to eMMC&#39;s superior speed, reliability, capacity, and durability over SD cards.Additionally, it has various connectivity features, including Bluetooth 5.0, WiFi, Gigabit Ethernet, USB and HDMI ports, and an integrated antenna, allowing you to incorporate the ROCK 4 SE into applications widely. The ROCK 4 SE also has the following features for the 40-pin 0.1&quot; (2.54 mm) header it supports a wide range of interface options:<ul><li dir="ltr">2 x UART</li><li dir="ltr">2 x SPI bus</li><li dir="ltr">2 x I2C bus</li><li dir="ltr">1 x PCM/I2S&nbsp;</li><li dir="ltr">1 x SPDIF</li><li dir="ltr">1 x PWM</li><li dir="ltr">1 x ADC</li><li dir="ltr">6 x GPIO</li><li dir="ltr">2 x 5V DC power in&nbsp;</li><li dir="ltr">2 x 3.3V power pin</li></ul><img src="https://images.wevolver.com/eyJidWNrZXQiOiJ3ZXZvbHZlci1wcm9qZWN0LWltYWdlcyIsImtleSI6ImZyb2FsYS8xNjkzOTk0MTEzNDk2LWltYWdlMy0yLnBuZyIsImVkaXRzIjp7InJlc2l6ZSI6eyJ3aWR0aCI6OTUwLCJmaXQiOiJjb3ZlciJ9fX0=" style="width: 300px;" class="fr-fic fr-dib">Radxa ROCK 4 SE. Image credit: OKdoThe <a href="https://www.okdo.com/p/okdo-lidar-module-with-bracket/?utm_source=wevolver&utm_campaign=rock&utm_medium=affiliates&utm_content=sbcs_in_industrial_automation" target="_blank" rel="noopener noreferrer">LiDAR Module</a> is a time-of-flight (TOF) sensor that uses a laser to detect distances up to 12 meters away with an accuracy of 0.02 mm. It offers 360-degree environmental detection and is compatible with the SBC <a href="https://www.okdo.com/p/okdo-rock-4-model-se-4gb-single-board-computer-rockchip-rk3399-t-arm-cortex-a72-cortex-a53/?utm_source=wevolver&utm_campaign=rock&utm_medium=affiliates&utm_content=sbcs_in_industrial_automation" target="_blank" rel="noopener noreferrer">ROCK 4 SE</a> through a UART cable, making it ideal for industrial applications such as robot movement control and precise mapping of the industrial environment.<img src="https://images.wevolver.com/eyJidWNrZXQiOiJ3ZXZvbHZlci1wcm9qZWN0LWltYWdlcyIsImtleSI6ImZyb2FsYS8xNjkzOTk0MTQzNDc1LVVudGl0bGVkIGRlc2lnbiAoMTIpLnBuZyIsImVkaXRzIjp7InJlc2l6ZSI6eyJ3aWR0aCI6OTUwLCJmaXQiOiJjb3ZlciJ9fX0=" style="width: 300px;" class="fr-fic fr-dib">LiDAR module. Image credit: <a href="https://www.okdo.com/?utm_source=wevolver&utm_campaign=rock&utm_medium=affiliates&utm_content=sbcs_in_industrial_automation" target="_blank" rel="noopener noreferrer">OKdo</a>.<h2 dir="ltr" id="isPasted">Automated preventative maintenance</h2>In preventative maintenance of industrial processes, SBCs also are applicable, preventing breakdowns and downtime, saving money, and increasing production efficiency. In such applications, the system typically consists of an SBC to receive, process, and transmit the measured data.<img src="https://images.wevolver.com/eyJidWNrZXQiOiJ3ZXZvbHZlci1wcm9qZWN0LWltYWdlcyIsImtleSI6ImZyb2FsYS8xNjkzOTk0MTgyNDUzLXNodXR0ZXJzdG9ja18xODA3MjM5ODQ3ICgxKS5qcGciLCJlZGl0cyI6eyJyZXNpemUiOnsid2lkdGgiOjk1MCwiZml0IjoiY292ZXIifX19" style="width: 300px;" class="fr-fic fr-dib">An SBC model that can create an automated preventive maintenance system is the <a href="https://www.okdo.com/p/okdo-rock-4-model-se-4gb-single-board-computer-rockchip-rk3399-t-arm-cortex-a72-cortex-a53/?utm_source=wevolver&utm_campaign=rock&utm_medium=affiliates&utm_content=sbcs_in_industrial_automation" target="_blank" rel="noopener noreferrer">ROCK 4 Model C+</a>, a robust, high-performance multifunction board based on the powerful Rockchip RK3399-T SoC. This SBC includes a Dual Arm Cortex A72 CPU, Quad Arm Cortex A53, and Arm Mali T860MP4 GPU and is compatible with a wide range of software operating systems, such as Android and Linux, with the GPU being Al stack-enabled, such as Caffe, a deep learning framework.<img src="https://images.wevolver.com/eyJidWNrZXQiOiJ3ZXZvbHZlci1wcm9qZWN0LWltYWdlcyIsImtleSI6ImZyb2FsYS8xNjkzOTk0MTk4ODEyLWltYWdlMi0yLnBuZyIsImVkaXRzIjp7InJlc2l6ZSI6eyJ3aWR0aCI6OTUwLCJmaXQiOiJjb3ZlciJ9fX0=" style="width: 300px;" class="fr-fic fr-dib">ROCK 4 C+. Image credit: <a href="https://www.okdo.com/?utm_source=wevolver&utm_campaign=rock&utm_medium=affiliates&utm_content=sbcs_in_industrial_automation" target="_blank" rel="noopener noreferrer">OKdo</a>.The ROCK 4 C+ provides serial communication capabilities, ethernet and USB connections, and a wireless connection compatible with 2.4 GHz/5 GHz WiFi networks. Furthermore, this SBC can perform safe shutdowns at the touch of a button without the risk of corrupting storage due to the integrated on/off button.One example of preventive maintenance is in rotating machines in industrial processes such as food refrigeration. A failure prevention system can be built to maintain these rotating machines by monitoring and identifying the current operating state. A system comprising the following components can be implemented:<ol><li dir="ltr">A ROCK 4 C+ to receive, process, and transmit the measured data.</li><li dir="ltr">A platform for monitoring the operational status, such as ThingSpeak, where a display can be connected to the ROCK to show the information.</li><li dir="ltr">An LSM9DS1 module to detect vibrations.</li><li dir="ltr">A voltage sensor compatible with the industrial network&#39;s maximum voltage, an example of 500V, is the V500-ISO sensor.</li><li dir="ltr">A current sensor that supports the machine&#39;s operating current, for example, the HTP200-P sensor that measures currents up to 200A.</li></ol>Additionally, a dataset is a requirement to train AI algorithms, such as recurrent neural networks. This is crucial for recognizing operational status and predicting failures of the rotating machines. With this in place, the monitoring system can alert the maintenance team in case of any issues, and the AI algorithm and device configurations can work seamlessly together.<h2 dir="ltr">Conclusion</h2>SBCs are an efficient, innovative, and flexible solution for industrial automation. Their potential is transformative for the future of automation, despite any challenges that may arise. Using the ROCK family, you can access low-cost SBCs, such as the ROCK 4 SE and ROCK 4 C+, that offer reliability and high performance.<h2 dir="ltr">References</h2><ol><li dir="ltr"><h2>OKdo. &ldquo;<a href="https://www.okdo.com/project/how-to-build-an-autonomous-industrial-robot-with-rock-4-and-lidar-module/" target="_blank">How to build an autonomous industrial robot with ROCK 4 SE &amp; LiDAR Module</a>&rdquo;</h2></li><li dir="ltr">Fernando Br&uuml;gge, 2021. &ldquo;<a href="https://iot-analytics.com/rise-of-industrial-ai-aiot-4-trends-driving-technology-adoption/" target="_blank">The rise of industrial AI and AIoT: 4 trends driving technology adoption</a>&rdquo;</li><li dir="ltr">Cassiano Ferro Moraes, 2023. &ldquo;<a href="https://www.wevolver.com/article/how-sbcs-can-lead-the-way-to-predictive-maintenance" target="_blank">How SBCs can lead the way to predictive maintenance</a>&rdquo;</li><li dir="ltr">OKdo. &ldquo;<a href="https://www.okdo.com/industrial/" target="_blank">Smart Industry &amp; Manufacturing IOT Solutions</a>&rdquo;</li></ol>

Exploring the advanced features of SBCs in optimizing control and industrial efficiency


Driving Industrial Automation Forward with SBCs

From a simple robotic arm to widespread implementation, there have been many challenges for industrial robots to overcome, including high prices and complex hardware. Early examples were hampered by their infrastructure, having to rely on things like tracks, rails or magnets. They also relied on battery power, which seriously limited their range and performance.In the past two decades, the impetus of&nbsp;<a href="https://www.rowse.co.uk/blog/post/industry-4-introduction" title="Introduction To Industry 4.0" target="_blank">Industry 4.0&nbsp;</a>has pushed developments ahead at a much faster pace. This doesn&rsquo;t mean that it&rsquo;s all plain sailing from here on in &ndash; and many challenges in industrial robotics still remain. These seven are the most common:<ul><li>Costs</li><li>Lack Of Standards</li><li>Inflexibility</li><li>Safety Concerns</li><li>Workforce Skills</li><li>Workforce Training</li><li>Managing Workflows</li></ul><h2>Costs</h2>The high costs of implementation are one of the major challenges when installing industrial robotics. The initial integration process is likely to be long, arduous and expensive. The specifications of new tasks may require redesigning the workspace and repurposing robot workers. Even minor modifications to a manufacturing line may demand a specialist integrator.Trying to implement new robotic systems with existing infrastructures and technologies isn&rsquo;t easy for large concerns. Smaller-scale SMEs often find the costs unjustifiable or prohibitive. In addition, production volumes and sales levels need to be sustained during the expected ROI period to recoup the initial investment.<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1692871795259-7-Challenges-In-Industrial-Robotics-1.jpg" style="width: 766px;" class="fr-fic fr-dib"><h2 id="isPasted">Inflexibility</h2>This lack of coordination is a further challenge in industrial robotics. A single manufacturer will not only provide its own hardware, but its own software solutions. Numerous application programming interfaces are then required to coordinate across different devices, and may even necessitate custom software. Current robotics technologies can&rsquo;t always be easily repurposed, which limits the robots&rsquo; potential roles. Even knowledgeable and experienced line workers are often unable to improve manufacturing processes by this means.Greater flexibility would allow robotic systems to cope with faster integration and reintegration times and robot reusability. It could also enable reconfigurable manufacturing lines and work cells, plus the opportunity for high-mix and low-volume production. A factory&rsquo;s energy footprint could be reduced by manufacturing multiple products using a single production line.<h2>Safety Concerns</h2>New tech demands new procedures, and these immediately introduce new safety hazards into the workplace. Industrial robots are no exception and there are strict regulations surrounding robotic safety, as well as severe penalties.Before integrating any industrial robot system, manufacturers have to prepare for this and be ready to create a safe environment for workers that ensures full compliance. Investment in industrial robots would be encouraged if manufacturers could find an optimal balance between safety, versatility and speed.<h2>Workforce Skills</h2>Operators also have to acquire a new level of expertise. Workers don&rsquo;t usually understand how to operate new types of equipment and, in the case of mobile robots, they don&rsquo;t know how to behave correctly around them. They often get in the way of a robot&rsquo;s path or are confused about the allocation of activities between humans and automated workers.The technology is still relatively new, so there&rsquo;s no embedded academic training as you&rsquo;d find with older skills. Many employees will therefore require training, and in the meantime, other staff will need to be hired who already possess the requisite education, certifications and experience.<h2>Workforce Training</h2>Industrial robots are intended to enhance a facility&rsquo;s overall performance. This means that they must interact with humans in a mutual dependency. Until staff acquire the necessary skills, the facility will be much less efficient and therefore less cost-effective. Basic robotics training will raise employee awareness of how robotic systems behave and how humans should respond. Overall efficiency can be improved by demonstrating the co-dependence of humans and industrial robotics.This can be assisted by using advanced analytics and data collection to identify key issues. As much data as possible should be gathered by operators, including what and how many journeys are made by robotic systems, downtime experienced due to errors and bugs, battery-charging times, and time spent idling. Using this information, operators can adjust the necessary processes to target specific problems and increase robot efficiency.<h2>Managing Workflows</h2>Product workflows need to be evaluated to see what gains could be made by integrating robots. This includes calculating the speed and orientation of part presentation to robots to ensure maximum productivity, without overloading existing systems. Anecdotal and experiential evidence from workers can be submitted to data analysis to improve the workflow and assess how their contributions affect design and integration processes. This could also help evaluate the overall effect on performance and production cycles, to eliminate inefficiency.<h2>Latest Advances</h2>While they may serve all sorts of purposes, the issues in industrial robotics are relatively similar. With all the technological developments of&nbsp;<a href="https://www.rowse.co.uk/blog/post/technologies-pushing-industry-4" title="4 Technologies Pushing Industry 4.0 Forwards" target="_blank">Industry 4.0</a> that support modern robotic systems, many of these challenges are being addressed.With better training, people will have a greater understanding of how robotic platforms work. In the long run, more people will acquire the requisite skills and could learn how to develop their own robotic platforms. Programming solutions are being developed that use open-source environments, as well as no-code or low-code solutions.Robotic developers are beginning to focus more on situation awareness, with complex sensory arrays that greatly enhance the intelligence of cobots. They&rsquo;ll be able to understand their surroundings better and learn how to behave around humans, just as humans will learn how to behave around them. The net result is improved robotic interactions that increase productivity and reduce costs.

In the past two decades, the impetus of Industry 4.0 has pushed developments ahead at a much faster pace. This doesn’t mean that it’s all plain sailing from here on in – and many challenges in industrial robotics still remain.

7 Challenges In Industrial Robotics

In this episode, we explore the dynamic landscape of retail transformation in the digital age. Learn how the integration of cutting-edge technology is reshaping shopping experiences and customer engagement. From real-time supply monitoring to digital shelves enabling dynamic pricing based on demand, discover how retailers adapt to changing consumer behaviors and preferences.

Podcast: Retail Fights Back With Connected Tech

Pneumatic and electrical control and drive technology play an important role in factory and process automation. In this field, Festo, the world&rsquo;s leading automation technology manufacturer, supplies the market with products, systems, and services aimed at a wide range of requirements. To ensure efficient development activities including the development of new series, Festo relies on machined parts supplied by online manufacturer FACTUREE (<a href="https://www.facturee.de/en/" target="_blank">www.facturee.de</a>) for its functional prototypes. FACTUREE offers a wide range of manufacturing services, short provisioning times, and on-time delivery, enabling Festo to offer a flexible, high-quality response to the latest customer and market requirements.Festo SE &amp; Co. KG is a group of companies specializing in control and automation technology. The independent family-owned multinational company supplies pneumatic and electrical automation technology to 300,000 customers in over 35 industries. Festo is a global leader in both automation technology and technical training.<h2>Components for functional prototypes required on short notice</h2>Festo regularly launches new products on the market. These innovations are subjected to preliminary analyses and extensive functional tests, using new components that are required on short notice. In order to prevent delays to its development processes and to protect its own resources, Festo sources machined components from FACTUREE &ndash; The Online Manufacturer.Bodo Neef, Development Engineer at Festo, explains: &ldquo;In the past, we often experienced bottlenecks when procuring prototype parts, which is why we decided to hand over production of the machined parts to FACTUREE.&rdquo;FACTUREE is a brand of cwmk GmbH, which has an extensive production network in the fields of CNC machining and surface technology. Advantages include a comprehensive system of partners, manufacturing technologies, and surface treatments, resulting in potential for savings, increased efficiency, and more reliable delivery, as unrestricted capacities and short supply times are guaranteed.Among other assignments, Festo entrusted Berlin-based company FACTUREE with the manufacture of machined parts, including various designs of valve blocks, for the preliminary testing of a new positioner. The project also included the complete mechanical processing of special parts.Axel M&uuml;ller, a member of Festo&rsquo;s positioner development team, says: &ldquo;The components&rsquo; requirements involve very complex contours and superior surface quality. FACTUREE was the best fit of all evaluated providers. The wide range of production techniques as well as the guaranteed fast delivery time and the straightforward quotation process were decisive criteria. Some suppliers offer a similar portfolio, but could not deliver as quickly&quot;.<h2>Online Manufacturing supports simple and fast procurement</h2>The procurement process was very simple: 3D and 2D files created in-house by Festo were used by FACTUREE as production templates. The quote was prepared quickly. Festo was able to upload the prepared files and select the desired production method and material on the FACTUREE website. The components supplied by FACTUREE met all specifications and desired properties.As a long-standing FACTUREE customer, Festo intends to continue its relationship with the component supplier and to adapt it to future requirements as needed.&ldquo;FACTUREE takes on the task of manufacturing complex components for special applications for us, freeing up valuable resources needed for other activities. Its reliable procurement process allows us to remain operational at all times, while thanks to its extensive network of manufacturing partners, FACTUREE is always able to offer us unrestricted capacity. The very reasonable quote was also a positive factor,&rdquo; concludes Axel M&uuml;ller.

Festo relies on parts from Online Manufacturer FACTUREE to develop functional prototypes

Online manufacturer supplies machined parts for prototypes resulting in significant time and cost savings

Partner:<a href="https://www.arotec-robotik.de/home.html" target="_blank">AROTEC Automation und Robotik GmbH</a>Challenge:Unloading or depalletizing tires from a load carrier is a physically demanding activity for humans. The customer &ndash; a specialist for complete wheel assemblies &ndash; was therefore looking for an automation solution that would solve this challenge. AROTEC came up with a unique solution &ndash; a robotic tire depalletizer.Solution:<a href="https://www.photoneo.com/phoxi-3d-scanner/" target="_blank">PhoXi 3D Scanner XL</a>AROTEC developed a unique automation solution for robotic tire depalletizing &ndash; TireDepal.The robotic tire depalletizer consists of one industrial robot equipped with a specialized end-of-arm tool, a 3D measuring unit, a roller conveyor, and a special folding station for the side-walls of the load carrier.<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1692261296369-1692261296369.png" alt="Tire depalletization_Arotec & Photoneo" width="762" height="493" srcset="https://www.photoneo.com/wp-content/uploads/2023/08/Tire-depalletizing-400x259.png 400w, https://www.photoneo.com/wp-content/uploads/2023/08/Tire-depalletizing-371x240.png 371w, https://www.photoneo.com/wp-content/uploads/2023/08/Tire-depalletizing.png 512w" sizes="(max-width: 762px) 100vw, 762px" class="fr-fic fr-dii">Picture: Final plant installationThe carrier, loaded with tires in a chain or horizontal pattern formation, is provided by a forklift truck to the infeed point of the conveyor system. There, the load carrier is identified (by reading a barcode) and conveyed into the robotic cell. As soon as the loaded carrier reaches the depalletizing place, it is detected/captured for the first time by the Photoneo PhoXi 3D vision sensor, model XL.Based on the sensor data, AROTEC&rsquo;s software DEPALGO@Tire determines the exact pose of all tires in the upper layer. Subsequently, the software searches for two adjacent tires whose poses are within certain tolerances. DEPALGO@Tire then calculates a collision-free robot trajectory and sends it to the robot controller. As a result, two tires are picked per robot cycle and placed on a tire outfeed conveyor. Thanks to this feature, the automation solution achieves a throughput of up to 720 tires per hour. As soon as the robot is outside the depalletizing zone, a new image acquisition is triggered, and the sequence described above is repeated.Once the last tire has been unloaded from the carrier, it is conveyed to the folding station &ndash; another special feature of AROTEC&rsquo;s automation solution. There, the opposite side walls of the load carrier are automatically folded in &ndash; and this for different carrier types with one- and two-piece side walls.The empty and folded load carrier is conveyed out from the robotic system and can be picked up by a forklift truck. According to AROTEC, they are not aware of any similar automation solution that achieves tire depalletizing with the flexibility and performance of AROTEC&rsquo;s TireDepal solution.&nbsp;This is possible thanks to the Photoneo 3D vision sensor, the flexible end effector/end-of-arm tool, and the folding station, which can process different carrier types.AROTEC innovative robotic solution TireDepal can depalletize tires from 14&Prime;-24&Prime; in a double- grip from all common carriers. The exact position of the tires is precisely determined by the Photoneo PhoXi 3D Scanner XL.Discussion:The PhoXi 3D Scanner XL is one of a few 3D vision sensors available on the market with such a large detection range. The sensor copes well with black tires. In addition, the price-performance ratio of the scanner is very good.The capturing of the load carriers: Based on the point cloud/sensor data, AROTEC&rsquo;s proprietary object recognition software DEPALGO@Tire can precisely locate tires in any orientation within the carrier (from vertical to horizontal).To their knowledge, this automation solution is the world&rsquo;s first system that allows a robot to fully automatically destack/depalletize all common tire carriers without any setup.After all tires have been depalletized, the side walls of the carrier are folded in so that a compact unit can be picked up by a forklift.The robotic solution improves ergonomics and ensures cost-reduction.<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1692261296457-1692261296457.png" alt="Tire depalletization_Arotec & Photoneo" width="775" height="471" srcset="https://www.photoneo.com/wp-content/uploads/2023/08/Tire-depalletizing-2-400x243.png 400w, https://www.photoneo.com/wp-content/uploads/2023/08/Tire-depalletizing-2-395x240.png 395w, https://www.photoneo.com/wp-content/uploads/2023/08/Tire-depalletizing-2.png 512w" sizes="(max-width: 775px) 100vw, 775px" class="fr-fic fr-dii">Picture: A pilot setup at the customer&rsquo;s siteWould you like to discuss your project with Photoneo?&nbsp;<a href="https://www.photoneo.com/contact-us/" target="_blank" rel="nofollow" id="isPasted">Contact them here</a>.

TireDepal by AROTEC allows robots to fully automatically depalletize all common tire carriers with unprecedented performance and flexibility. The solution harnesses the power of Photoneo 3D vision, which can cover a large scanning area and provide high-quality 3D data even for challenging materials such as black tires.

Automated tire depalletizing

In order to get the most out of your 3D printer, you need to align the material you are using with the requirements of your application. This is especially true when creating high-performance parts such as those enabled by carbon fiber. In this post, we will be zooming in on the practical applications of 3D printed carbon fiber composites across multiple categories in order to explore how this unique material is driving efficiency and precision in everything from welding to robotic automation.<iframe width="640" height="360" src="https://www.youtube.com/embed/mf0I5aXjr08?&wmode=opaque&rel=0&enablejsapi=1&origin=https://www.wevolver.com" frameborder="0" allowfullscreen="" class="fr-draggable" data-lf-form-tracking-inspected-kn9eq4roawkarlvp="true" data-lf-yt-playback-inspected-kn9eq4roawkarlvp="true" data-lf-vimeo-playback-inspected-kn9eq4roawkarlvp="true"></iframe><h2 id="isPasted">Carbon fiber composite 3D printing in action</h2>The following are four example applications that are well served by the unique properties that carbon fiber offers:<h3>Enhancing Welding Processes with Custom Fixtures</h3><img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1692016897308-Enhancing-Welding-Processes-with-Custom-Fixtures-UltiMaker-3D-printing.jpg" style="width: 766px;" class="fr-fic fr-dib">In the realm of welding, precision and accuracy are paramount. Custom fixtures, specifically designed to hold the pieces together before the welding process, play a crucial role. These fixtures need to be sturdy and heat-resistant, given the high temperatures involved in welding.One of&nbsp;<a href="https://ultimaker.com/learn/the-advantages-of-3d-printing-with-carbon-fiber/" target="_blank">the advantages of 3D printing with carbon fiber</a> is that it&rsquo;s possible to create custom fixtures that meet these stringent requirements. The high heat deflection temperature and rigidity of the new UltiMaker PET CF after annealing, in particular, makes it perfect for the task. The ability to design these fixtures in CAD and print them directly reduces labor time and ensures a tight tolerance fit, improving the overall efficiency and quality of the welding process.<h3>Bending Dies for Versatile Metal Shaping</h3><img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1692016916593-Bending-Dies-for-Versatile-Metal-Shaping-UltiMaker-3D-printing.jpg" style="width: 766px;" class="fr-fic fr-dib">Bending dies are crucial tools used with a hydraulic press to shape and form metal parts. Depending on the job specifics or facility requirements, these parts may need frequent customization. Traditional manufacturing methods can be time-consuming and costly for such instances.With 3D printing technology, you can create custom bending dies quickly and efficiently. Carbon fiber composites stand out as the material of choice here, thanks to their exceptional rigidity. This means the part can hold its form under more pressure than many other polymers, ensuring the die maintains the intended shape and produces accurate, high-quality metal parts.<h3>Robotic Automation with End-of-arm Tooling</h3><img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1692016937822-Robotic-Automation-with-End-of-arm-Tooling-UltiMaker-3D-printing.jpg" style="width: 766px;" class="fr-fic fr-dib">In the field of manufacturing automation, robotic arms are invaluable tools for performing repetitive tasks with exceptional precision. The tools at the end of these arms, known as end effectors, can vary greatly depending on the specific application, from gripping devices to welding torches.The ability to 3D print these end effectors with carbon fiber composites presents a game-changing opportunity. The lightweight nature of carbon fiber composite reduces the overall weight of the robotic arm, increasing its payload capacity, speed, and maneuverability. This not only enhances productivity but also extends the lifespan of the robotic arm by reducing wear and tear.<h3>Ensuring Precision with Alignment Tools</h3><img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1692016963917-Ensuring-Precision-with-Alignment-Tools-UltiMaker-3D-printing.jpg" style="width: 766px;" class="fr-fic fr-dib">Alignment tools or gauges are used in manufacturing and assembly processes for quick and precise measurements. These tools need to be rigid to ensure they don&rsquo;t flex or compress during measurements, which could lead to inaccuracies and inconsistent assemblies.Carbon fiber composites, with their inherent rigidity, make an excellent choice for these tools. The ability to 3D print these tools means you can customize them for any specific measurement requirement, ensuring your manufacturing process is as accurate and efficient as possible.

In this post, we will be zooming in on the practical applications of 3D printed carbon fiber composites across multiple categories in order to explore how this unique material is driving efficiency and precision in everything from welding to robotic automation.

Finding the perfect carbon fiber 3D printing application

In terms of simplicity and logistics, people were always the obvious choice for moving something from A to B. Whether it was a push cart, trolley or forklift truck, a human operator was there to do the job. But increased automation and streamlining means that this isn&rsquo;t usually the most efficient use of human time. The outcome is unsurprising &ndash; to develop an automated replacement for such tasks.Mobile robots are becoming increasingly common in manufacturing facilities, as they replace human beings in repetitive transfer tasks. Most of them can be found in warehouses, but they&rsquo;re also finding a place in assembly and manufacturing plants. This is mainly due to continuing developments in sensor technology, and computer intelligence. Their safety and flexibility have also improved.Implementing the use of mobile robots in such environments has become much easier and is one of the benefits of bringing&nbsp;<a href="https://www.rowse.co.uk/blog/post/ai-warehouse-management" title="6 Ways AI Will Transform Warehouse Management " target="_blank">artificial intelligence into manufacturing</a>.<h2>What Is a Mobile Robot?</h2>Mobile robots combine electrical and mechanical systems into a vehicular design, with an integral package of software capabilities. The basic designs tend to be simple &ndash; often just a platform on wheels or caterpillar tracks &ndash; but the software applications open up lots of innovative possibilities. Using their advanced sensory capabilities, mobile robots are able to perceive their own surroundings. This enables more effective and efficient navigation, and control capabilities for a whole fleet of mobile robots.The basic applications of mobile robots in manufacturing start with moving raw materials, parts, tools, etc. For example, mobile platforms can be programmed to transport a production item from a storage area to workstations where further processes take place. After completion, mobile robots can transport items to a manual quality inspection area, before taking them on to a different storage location.<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1691772059795-what-you-need-to-know-about-mobile-robots-1.jpg" style="width: 766px;" class="fr-fic fr-dib"><h2 id="isPasted">What Else Can Mobile Robots Do?</h2>Production plants have been using automated guided vehicles (AGVs) since the 1950s. This is one of the easiest tasks to automate. Their designs and operation are typically very robust as they&rsquo;ve evolved over decades. They frequently carry large and heavy objects, like vehicle chassis, engines and large components for aeroplanes or ships.The more advanced versions are now called autonomous mobile robots, or AMRs. Many of their applications reflect the way that humans operate vehicular transport, on a road or railway. In factories, humans operate a tug vehicle to pick up and deliver materials on the factory or warehouse floor. They may transport a train of carts all over the facility, stopping off at various locations as required.AGVs mimic a similar format of travel to a tram or train route. They&rsquo;re constrained to follow defined pathways around the facility, always proceeding in the same direction. Like a tram, they travel a fixed route, on a predetermined schedule with predetermined stops for picking up or dropping off. They use simple navigation technologies, like magnetic tape tracking and magnets embedded in the floor.More advanced technologies have introduced laser targets or fiducial markers, which are objects placed in the AGV&rsquo;s field of view. The AGV&rsquo;s optical sensors use these as a measure or point of reference to navigate safely around the building. Most AGVs can sense an obstacle blocking their path and not drive into it. Instead, they&rsquo;ll come to an emergency stop and set off an alarm. What they&rsquo;re not capable of doing is to navigate around an obstacle. Production or warehouse facilities therefore set aside designated AGV paths, which people and all other aisle traffic are expected to keep out of.<h2>How AMR Beats AGV</h2>As well as embedded tracking, an AMR has various transit options, similar to other classic transportation patterns. A bus, for example, doesn&rsquo;t follow physical tracks and may have either a circular or a linear route. People may get on at one stop and off at another, which is too advanced for a basic AGV. Even more complex, a taxi service may cover a certain area, but not use any predetermined route or stops.Modern mobile robots have been designed to incorporate this kind of agility. To do this, they need to be programmed with an accurate map of the warehouse or production facility. They must have several types of sensors installed, and the additional intelligence required to navigate the environment autonomously. Equipped with this information and capabilities, AMRs are able to determine the best path from any given point to another.AGVs are no longer thought of as mobile robots, because they lack advanced sensor technology, navigation capabilities and control intelligence. Similarly, mobile robots are not thought of as AGVs for the opposite reasons. They&rsquo;re capable of roaming freely through the production facility and making independent navigation choices. This means they can assess the environment conditions and use onboard control systems to spot and avoid obstacles.<h2>Should I Switch To AMRs?</h2>If you&rsquo;re thinking about implementing mobile robots in your manufacturing environment, you need to consider how best to integrate them with other machinery. You&rsquo;ll have to consider what human manual processes and functions can be automated, and how they&rsquo;ll need to be adapted for machinery or robots.Make a list that specifies these processes and tasks, and use it to evaluate what kind of mobile solution you need:<ul><li>What machinery would a mobile robot have to interact with?</li><li>What model of mobile robot is best for your application&rsquo;s size and payload?</li><li>How can the mobile robot be safely loaded, secured and unloaded?</li><li>What degree of driving precision will the mobile robot need?</li><li>Will it be able to move safely throughout the facility?</li><li>Will it have to take other vehicles into account?</li><li>How will you ensure that humans working in the area are always safe?</li></ul>AMR systems usually cost more than AGVs of a similar size and payload, but their control system and functional design are far more complex. Robots can&rsquo;t read or refer to paper instructions, so you&rsquo;ll have to evaluate your data flow and determine what&rsquo;s the best software solution for your requirements.Figure out how the robots are going to get their orders, whether it&rsquo;s via a programmable logic controller (PLC) or a warehouse management system. You&rsquo;ll need to work out how to design a human-machine interface and the best&nbsp;<a href="https://www.rowse.co.uk/blog/post/five-key-automation-concepts" title="Five Key Concepts In Automation" target="_blank">means of communication</a>between different systems. You should also decide whether and how you want to handle things like right-of-way rules, prioritising orders and battery charging.Both AGVs and AMRs operate on battery power, but AMRs use more expensive, modern battery chemistry. Continuously-operated systems are usually provided with automatic battery swap stations. One set of batteries can be put on charge there while a ready-charged set keeps the vehicle running. Human operators may also do this if the system isn&rsquo;t automated, or sometimes even take the vehicle offline to recharge.<h2>What Other Advances Have Been Made In Mobile Robotics?</h2>Technological advances have led to the development of the IMR, or industrial mobile robot. An IMR takes the basic AGV or AMR platform and combines it with a robotic arm. The AMR&rsquo;s machine vision and control capabilities are integrated for registration and guidance. The mobile platform or conveyor navigates the robotic arm to and from operational waypoints, where it can put down or pick up items.This area of robotics is sometimes called mobile manipulation. It expands the range of potential applications from basic transportation to processes such as tool changing, machine tending, unloading&nbsp;<a href="https://www.rowse.co.uk/blog/post/3d-printing-trends" title="3D Printing Trends" target="_blank">3D printers</a>, parts processing and inspection. IMRs have a wide range of uses, especially in warehousing and logistics. Workflow programs have been introduced that enable an IMR to travel through a warehouse to fill customer orders, picking items direct from inventory shelving.For example, one model of IMR has a robot arm equipped with a vacuum gripper mounted onboard. It&rsquo;s able to locate and unload packages directly from a vehicle stationed at a loading dock. It actually digs its way into the delivery vehicle, picking up each carton and dropping it onto a gravity conveyor. This conveyor then transports the packages out of the trailer, while the IMR carries on picking until the vehicle is empty.Another concept utilising two AMRs in tandem is called robot-to-goods workflow or mobile palletising. In this operation, one AMR travels to different inventory locations. It can pick an item from stock shelves and place it on an empty pallet carried by a second AMR. The two robots can then move to second and subsequent locations to create a unit load pallet. This operation uses the capabilities of dual control and thus becomes an IMR.Distribution centres could also deploy IMRs for cross-docking operations, where they&rsquo;d break down unit loads and reassemble them to send out elsewhere.<h2>Invest for the Future</h2>For some business owners, the employment situation in manufacturing might demand a greater level of automation to keep afloat. IMRs can deliver improvements in many areas, including flexibility and quality, safety and ergonomics, process optimisation and traceability.They&rsquo;re still finding their robotic feet as new potential applications arise, so the potential is only going to get greater. If you decide to invest in IMRs, you&rsquo;ll not only achieve short-term gains but also increase throughput and reduce your payroll.

Mobile robots are becoming increasingly common in manufacturing facilities, as they replace human beings in repetitive transfer tasks. Most of them can be found in warehouses, but they’re also finding a place in assembly and manufacturing plants. This is mainly due to continuing developments in sensor technology, and computer intelligence. Their safety and flexibility have also improved.

What You Need To Know About Mobile Robots

An engineer using SCADA to monitor and control industrial processes via PLC.

PLCs bring precision control to critical processes, while SCADA empowers real-time data visualization and decision-making. In today's fast-paced industrial landscape, the ability to distinguish between PLC and SCADA is vital to ensure optimized production and efficient operations.


PLC and SCADA: Understanding the Differences in Industrial Automation Systems

Partner:<a href="http://www.robomation.com.tr/" target="_blank">Robomation Robot Technologies Inc.</a>Challenge:Robomation designs and manufactures customized robotic systems, including general-purpose sanding / polishing machines for car and bus manufacturers, airplane manufacturers, and other customers.&nbsp;In this specific use case, Robomation needed to develop a solution for automated sanding and polishing, using a 3D camera system that would be able to detect complex shining geometry of a product fixed on a table and guide the robot to perform the polishing task.Before, robotic path planning was performed manually by the customer.Solution:<a href="https://www.photoneo.com/motioncam-3d/" target="_blank">MotionCam-3D M+</a>Robomation decided to use MotionCam-3D from Photoneo for surface scanning and geometry detection as the camera provides high-resolution and submillimeter accuracy 3D point clouds without noises and motion artifacts even when mounted to a moving robot.The camera can acquire a continuous stream of 3D data without needing to stop the robot movement, which is a distinguishing feature that makes it stand out from other 3D vision technologies.The color version of MotionCam-3D offers a unique combination of 3 key machine vision properties: high-quality 3D data, motion, and color. Thanks to this, the camera can provide both depth information to recognize surface deformation and color data to detect rust and similar color-based defects.Discussion:Robomation tested several types of 3D cameras for this application and only MotionCam-3D succeeded in suppressing reflections and noises on shiny surfaces. Another distinguishing feature of MotionCam-3D is that it is resistant to vibrations and unpredictable movement and the quality of 3D data is not affected by these external factors.The camera body is very lightweight so it can be easily mounted onto a robotic arm in hand-eye setups, without limiting the robot movement.And finally, what Robomation also appreciates about the camera is that it can be easily connected to third-party software.Would you like to learn more about the capabilities of MotionCam-3D and how it can improve your processes? <a href="https://www.photoneo.com/contact-us/" target="_blank" rel="noopener noreferrer">Contact Photoneo</a>.

Automated object polishing with MotionCam-3D

Robomation Robot Technologies Inc. developed a solution for automated polishing / sandblasting of objects, using Photoneo 3D camera MotionCam-3D attached to the robotic arm. MotionCam-3D has been chosen for this application because it provides a number of unique benefits, including the ability to scan the object's surface in motion with utmost precision and efficiency.

Clustering - A Common Unsupervised Learning Technique

Understanding What is Unsupervised Learning, the Mechanisms, Types, and Applications of Various Algorithms and Challenges it presents in Machine Learning

What is Unsupervised Learning: A Comprehensive Guide

This article provides a detailed overview of the Modbus TCP protocol fundamentals, communication, data representation, security, daily life applications, and integration.

Modbus TCP: A Comprehensive Guide to the Protocol and Its Applications

<section id="isPasted">While there are a few buzzwords and catchphrases floating around to describe the ongoing technological transformation of production facilities, manufacturing has always had the objectives of optimizing efficiency, reducing costs, and ensuring a safe work environment even before factory automation existed. But the invention of the assembly line ushered in a new age in manufacturing processes; now digitization, connectivity, and the IoT are manifesting the next frontier in factory production.Wireless connectivity enables manufacturers to more easily rearrange their production facilities to meet specific needs, minimizing costly downtime between production runs for multiple clients. Fewer wires and cables to trip over also reduce the risk of workplace injuries and equipment malfunctions.But wire-free production settings are just one benefit of IoT integration into manufacturing facilities.<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1690205730273-1690205730273.png" alt="Digitally monitoring inventory" class="fr-fic fr-dii">Digitally monitoring inventory and materials with shelf sensors can help head off potential supply issues before they cause production delays, and sensors that measure repetitive stress on equipment can foresee potential repairs or wholesale replacement before a significant breakdown. This proactive approach can significantly reduce the financial and operational risks associated with unplanned production stoppages, thus safeguarding both productivity and profitability.Measuring environmental conditions within a production facility &ndash; temperature, humidity, air quality, etc. &ndash; can help maintain healthy working conditions for human beings and machines alike. By doing so, the company not only adheres to industry and safety regulations but also improves employee satisfaction and efficiency, which directly impacts the bottom line.Integrating the IoT into a fully or partially automated factory setting can help increase production, reduce downtime and delays, and enhance overall workplace health and safety, while simultaneously improving sustainability and reducing its carbon footprint. These aspects are crucial in a world where business efficacy is increasingly linked with sustainable practices and conscious corporate social responsibility, helping a company remain competitive and appealing to both consumers and investors.<h2>Data-Driven Optimization</h2><img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1690205729771-1690205729771.png" alt="Data driven optimization" class="fr-fic fr-dii">Modernizing and automating manufacturing settings begins in the same place as most IoT implementations&ndash; with data. Recording, collating, and analyzing massive amounts of data collected from a variety of sensors is an invaluable tool in optimizing production processes. Measuring the ratio of runtime to downtime and the effects of varying the workloads on equipment and machines provides manufacturers with the information they need to optimize workflow while regulating the stress on equipment to reduce repair time and potential replacement costs.The amount of raw information continuous monitoring and data collection can produce can be staggering &ndash; a single vibration sensor or air quality monitor taking a reading every second will produce over half a million data points in a week. The data collected could include things like bearing wear, sensor aging, and vibrational stress on motor anchor bolts. AI algorithms could use this data to predict when machine maintenance or replacement is needed, prior to an actual failure and line-down event.<h5> </h5>Data collected from a single site has value, but if data is collected from all the manufacturers&rsquo; customers, then very accurate predictions can be made for all customers. This is, in fact, one of the things that makes MacroFab&rsquo;s technology platform and factory network so valuable to all customers.But data in such great volume would be impossible to process without data analytics. Although the term is often used in other contexts (i.e. targeted advertising), manufacturers can use similar applications to identify patterns in the river of data being collected from multiple sources.For example, analytic algorithms can make a connection between something as simple as the relative temperature or humidity in a manufacturing facility and the performance of equipment over time. Cooler, drier interior conditions might extend a particular machine&rsquo;s lifetime by months or even years and/or cut down on downtime and repair costs.Processing just a few days&rsquo; worth of data collected from multiple inputs and cross-referencing them for correlations in a spreadsheet would take months, but data analytics applications can do it almost instantaneously, providing production managers with real-time insight into how their facilities are performing.The same kind of analytics can be applied to manufacturing outputs to provide insights into the most efficient production lines for any particular kind of manufacturing process. By using statistical insights from previous jobs, MacroFab is constantly improving upon factory matching for current and future production.<h2>Safety and Environmental Benefits</h2><img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1690205730126-1690205730126.png" alt="Productivity gauge" class="fr-fic fr-dii">Maximizing productivity (and profitability) is a big incentive in IoT manufacturing integration, but there are other benefits to workflow optimization. Inventory monitoring and supply tracking can help reduce overall waste by calculating the quantity of excess materials in a typical production run. Further, monitoring outgoing air quality can help reduce carbon gas and other emissions into the atmosphere. Consequently, this holistic approach of IoT manufacturing integration leads to a more sustainable and responsible production process, aligning the company with global efforts towards resource conservation and environmental protection.Reducing production facilities&rsquo; environmental impact is a regulatory imperative in modern manufacturing, and many parts of the world have financial incentivization systems in place to encourage <a href="https://www.macrofab.com/documents/sustainability-challenges-electronics-manufacturing/" target="_blank">more eco-friendly production methods</a> and technologies. Therefore, the adoption of these eco-friendly strategies not only satisfies legislative requirements but also presents potential cost-saving opportunities and helps in fostering a positive corporate image.<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1690205730337-1690205730337.png" alt="Automation reduces injuries" class="fr-fic fr-dii">Moreover, automation greatly reduces workplace injuries and other accidents &ndash; robotic arms and limbs with wider ranges of motion than previous iterations (due in part to fewer wires/cords wrapped around their exterior) can perform more complex and intricate tasks that are potentially hazardous to human health than ever before. Automated forklifts and other machines that carry cumbersome loads eliminate the need for workers to operate heavy machinery and automated vehicles that transport materials or inventory between facilities reduce collisions or property damage due to human error. This capability can significantly enhance overall production efficiency, while also ensuring the safety and well-being of workers, which in turn leads to improved morale and reduced liabilities.The biggest savings realized from automation is time &ndash; time spent performing relatively mundane tasks, time spent repairing equipment, and time spent reconfiguring the production floor to meet the needs of a particular customer&rsquo;s production demands and schedule. This conservation of time results in a more streamlined and efficient manufacturing process, enabling quicker response to market demands, enhancing customer satisfaction, and ultimately contributing to increased revenues.<h2>The Future of Automation</h2><img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1690205730413-1690205730413.png" alt="Industry 4 0" class="fr-fic fr-dii">As a key focus of printed circuit board assembly and manufacturing suppliers, industrial automation designs require high-quality boards with longevity and reliability. A long operational lifespan is critical to reducing costs and the environmental impact of these systems, which will remain in place for many years. A PCBA manufacturer who provides technical guidance and services that help meet or even exceed these requirements will extend the operational lifetime(s) of an industrial design and increase the overall reliability of the system.Automating a traditional manufacturing facility can present some challenges, but successfully integrating the IoT and cyber-physical systems into production processes can be done gradually. Something as simple as networking the control of various machines and applications to a single device can make managing a production facility more time and cost-efficient. This strategy allows businesses to evolve at their own pace, mitigating the risk of operational disruption while steadily enhancing efficiency, reducing costs, and increasing competitiveness in the marketplace.In the future, factories will be managed almost entirely remotely, or at least from an office on-site. Manufacturers will manage large networks of wirelessly connected machines, vehicles, and devices and process data with algorithms to optimize production and environmental safety in the future. The move towards this kind of digitization and automation is thus not only a futuristic concept but an inevitable trend, promising to revolutionize the manufacturing industry, optimize resource allocation, and ultimately drive substantial economic benefits.<h4>Explore MacroFab&#39;s Technology Platform Now</h4><a href="https://www.macrofab.com/electronics-manufacturing-platform/" target="_blank">ALL-IN-ONE ELECTRONICS</a></section><section><h4> </h4></section>

Digitization, connectivity, and the IoT are manifesting the next frontier in factory production.

Smarter Manufacturing: Improving Safety and Efficiency with IoT

Exploring the key concepts related to Unsupervised vs Supervised Learning, understanding the fundamental principles, major algorithms and their real-world applications, and practical distinctions between supervised and unsupervised learning.

Unsupervised vs Supervised Learning: A Comprehensive Comparison

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