The world population is expected to climb to 9.7 billion in 2050.&nbsp;With significant soil shrinkage, it will be an immense challenge to feed them all.&nbsp;How can we feed this amount of people in these conditions?Wageningen University &amp; Research is spearheading a pilot project focused on advancing cucumber plant phenotyping with unprecedented speed and accuracy. Leveraging Photoneo’s cutting-edge MotionCam-3D Color camera, they achieve fast and high-quality scanning of plants for the creation of their digital twins with color and texture. The aim is to understand cucumber plant development and optimize crop yields.Partner:<a href="https://www.wur.nl/en.htm" target="_blank">Wageningen University &amp; Research</a>Challenge:In the pursuit of understanding plant development and optimizing crop yields, researchers face the challenge of accurately measuring various aspects of plant growth over time. In the case of cucumber plants, tracking parameters such as flower position, leaf size, plant height, and fruit maturation presents a complex task. In a pilot project conducted at The Netherlands Plant Eco-phenotyping Centre (NPEC), a team from the Wageningen University &amp; Research is testing the adoption of 3D vision to create precise and accurate 3D models of cucumber plants and thus advance cucumber plant phenotyping to an unprecedented level.<figure><img src="https://images.wevolver.com/eyJidWNrZXQiOiJ3ZXZvbHZlci1wcm9qZWN0LWltYWdlcyIsImtleSI6ImZyb2FsYS8xNzE2NDcxMjIzMzk3LTE3MTY0NzEyMjMzOTcucG5nIiwiZWRpdHMiOnsicmVzaXplIjp7IndpZHRoIjo5NTAsImZpdCI6ImNvdmVyIn19fQ==" alt="Cucumber plant phenotyping with Photoneo 3D vision" width="780" height="585" srcset="https://www.photoneo.com/wp-content/uploads/2024/04/20240306_084150-400x300.jpg 400w, https://www.photoneo.com/wp-content/uploads/2024/04/20240306_084150-1024x768.jpg 1024w, https://www.photoneo.com/wp-content/uploads/2024/04/20240306_084150-768x576.jpg 768w, https://www.photoneo.com/wp-content/uploads/2024/04/20240306_084150-1536x1152.jpg 1536w, https://www.photoneo.com/wp-content/uploads/2024/04/20240306_084150-2048x1536.jpg 2048w, https://www.photoneo.com/wp-content/uploads/2024/04/20240306_084150-320x240.jpg 320w" sizes="(max-width: 780px) 100vw, 780px" class="fr-fic fr-dii"><figcaption>Picture: Cucumber plant phenotyping with Photoneo MotionCam-3D camera</figcaption></figure>Solution:<a href="https://www.photoneo.com/motioncam-3d/" target="_blank">MotionCam-3D Color</a>To tackle the above challenge, researchers have turned to high-tech tools, using the Photoneo MotionCam-3D Color camera. By leveraging the capabilities of this advanced camera, attached to a robot moving around the plant, researchers can precisely localize and analyze individual plant parts.Utilizing the MotionCam-3D Color, the solution meticulously captures intricate details of cucumber plants with unparalleled precision. Unlike conventional 3D scanners that need to pause for scans, MotionCam-3D can revolve around the plant and provide high-quality 3D scans even in motion, ensuring unparalleled accuracy and optimizing time efficiency.<figure><img src="https://images.wevolver.com/eyJidWNrZXQiOiJ3ZXZvbHZlci1wcm9qZWN0LWltYWdlcyIsImtleSI6ImZyb2FsYS8xNzE2NDcxMjIzNTUzLTE3MTY0NzEyMjM1NTMucG5nIiwiZWRpdHMiOnsicmVzaXplIjp7IndpZHRoIjo5NTAsImZpdCI6ImNvdmVyIn19fQ==" alt="3D scanning plants with Photoneo MotionCam-3D Color" width="780" height="228" srcset="https://www.photoneo.com/wp-content/uploads/2024/04/Plant-scans-collage-400x117.png 400w, https://www.photoneo.com/wp-content/uploads/2024/04/Plant-scans-collage-1024x300.png 1024w, https://www.photoneo.com/wp-content/uploads/2024/04/Plant-scans-collage-768x225.png 768w, https://www.photoneo.com/wp-content/uploads/2024/04/Plant-scans-collage-480x141.png 480w, https://www.photoneo.com/wp-content/uploads/2024/04/Plant-scans-collage.png 1200w" sizes="(max-width: 780px) 100vw, 780px" class="fr-fic fr-dii"><figcaption>Picture: 3D scans of cucumber plants from Photoneo MotionCam-3D Color</figcaption></figure>From the 3D scans of plants, 3D models with texture and color are constructed using Photoneo’s 3D Instant Meshing software. This software brings a big shift to 3D model creation as it enables users to create 3D models from a continuous stream of 3D scans taken by MotionCam-3D without interruption.The solution developed and tested by NPEC facilitates automated harvesting by allowing for unprecedented accuracy in scanning and measuring plant characteristics defined by shape, color, and texture. The camera’s scanning ability enables the creation of detailed digital twins for plant models, providing valuable insights into plant development and growth patterns.Discussion:The implementation of the Photoneo MotionCam-3D Color camera marks a significant advancement in plant phenotyping processes. By collecting detailed data on plant characteristics, researchers can gain deeper insights into plant development, leading to more informed decision-making in agricultural practices.The ability to accurately measure and track plant growth over time holds the potential to address challenges such as labor shortages in agriculture and optimize yields in the long term. With this innovative approach, researchers are paving the way for a more prosperous and sustainable future in agriculture.Would you like to know more about Photoneo technology and how it can benefit your applications? <a href="https://www.photoneo.com/contact-us/?utm_source=A3&utm_medium=Case%20study&utm_campaign=Harnessing%20cutting-edge%203D%20vision%20for%20automated%20cucumber%20plant%20phenotyping" target="_blank" rel="noopener noreferrer">Contact the Photoneo team</a>.

Harnessing cutting-edge 3D vision for automated cucumber plant phenotyping

Wageningen University & Research is spearheading a pilot project focused on advancing cucumber plant phenotyping with unprecedented speed and accuracy, leveraging Photoneo's cutting-edge MotionCam-3D Color camera for the creation of digital twins with color and texture. 

<h2 id="isPasted">1. excellent surface finishing that enhances optical performance</h2>Electroformed optical parts exhibit excellent surface smoothness free from defects and irregularities, which is crucial for achieving high image quality and resolution. The smooth surfaces minimize light scattering and diffraction, resulting in sharper and clearer images. This is particularly important in applications such as high-resolution imaging systems, microscopy, and telescopes, where even the slightest surface imperfections can lead to image degradation.Moreover, the high reflectivity of Electroformed metal surfaces contributes to increased light throughput and efficiency in optical systems. With <a href="https://www.vecoprecision.com/electroforming/" rel="noopener" target="_blank">Electroforming</a> mirror-like finishing can be achieved that allows for efficient reflection and transmission of light, minimizing losses due to absorption or scattering. This is particularly beneficial in applications where light collection and efficiency are critical, such as in astronomical telescopes, spectrometers, and illumination systems. The increased light throughput and efficiency of electroformed optical parts lead to improved signal-to-noise ratios, higher sensitivity, and better overall performance of the optical system.<h2>2. superior durability and resistance that increase product reliability and longevity</h2>Electroformed optical parts demonstrate excellent resistance to environmental factors, such as moisture, corrosion, and chemical exposure, which is especially important in applications where the optical parts are exposed to harsh or corrosive environments, such as in marine or industrial settings. The ability of electroformed optical parts to withstand these environmental challenges ensures their long-term reliability and performance stability, which eliminates the need for frequent recalibration or adjustments, reducing downtime and increasing the overall efficiency of the optical system.The increased durability and reliability also translate to reduced maintenance and replacement costs over the lifetime of the optical component. Unlike other manufacturing methods that may produce parts with shorter lifespans or require frequent repairs, electroformed optical parts maintain their performance and integrity for extended periods. This longevity is particularly valuable in applications where the optical components are difficult to access or replace, such as in satellite systems or deep-sea instrumentation.<h2>3. Precision engineering capabilities that enable advanced optical designs and configurations</h2>As an&nbsp;<a href="https://www.vecoprecision.com/electroforming/electroforming-process/" rel="noopener" target="_blank">Additive Manufacturing process</a>, Electroforming technology offers the unique ability to integrate multiple optical functions into a single component. With Electroforming, it is possible to create complex optical structures that combine several optical elements. This simplifies the overall optical system, reduces the number of components required, and improves the alignment and stability of the system.Electroforming technology also offers excellent design flexibility. As Electroforming allows for the creation of complex, &nbsp;freeform optical surfaces, it enables the realization of advanced optical designs and configurations that may be challenging or impossible to achieve with traditional manufacturing methods. This design freedom opens up new possibilities for optical engineers to develop innovative and high-performance optical systems.<h2>4. Miniaturization and precision features that improve user experience</h2>Electroformed optical parts play a crucial role in enhancing the user experience. For example in consumer electronics, particularly in imaging devices such as smartphones, digital cameras, and virtual reality headsets, the high precision and surface quality of electroformed lenses and mirrors enable the capture and display of clearer and sharper images, with reduced distortions and aberrations. Users benefit from improved image quality, higher resolution, and better color reproduction, resulting in a more immersive and satisfying visual experience.The miniaturized optical parts enabled by Electroforming also allow for the design of sleeker and more portable consumer devices, further enhancing user convenience and satisfaction. This is particularly valuable in applications where size and weight are critical factors, such as in smartphones, wearable devices, and portable medical instruments. By incorporating high-precision miniaturized optical parts, manufacturers can design devices that are more compact, lightweight, and ergonomic, making them easier to carry and use on the go.In conclusion, electroformed optical parts offer a wide range of benefits, making electroformed optical parts a preferred choice for various industries, including consumer electronics, automotive, aerospace, scientific instrumentation, and medical devices.

Electroforming technology has emerged as the most suitable method for manufacturing high-quality optical parts due to its unique combination of high precision, material properties, and design flexibility.  

Applications of Electroforming: why Electroforming is the ideal solution for manufacturing optical parts

3D scanning of the human back is a modern method that&nbsp;helps noninvasively identify disorders such as scoliosis.&nbsp;Using a 3D scanning approach provides a noninvasive method that can prevent invasive medical procedures&nbsp;and&nbsp;radiation risks&nbsp;from medical X-ray examinations. The Photoneo MotionCam-3D provides&nbsp;accurate and high-resolution 3D scans even in motion, which makes it the ideal choice for scanning the human body.Authors:Mirko Kaiser (1,2), Tobia Brusa (1), Marco Wyss (1), Saša Ćuković (2), Martin Bertsch (1,2), William R. Taylor (2), and Volker M. Koch (1)<ol><li>Biomedical Engineering Lab, <a href="https://www.bfh.ch/en/" target="_blank">Bern University of Applied Sciences</a>, 2501 Biel, Switzerland</li><li><a href="https://movement.ethz.ch/" target="_blank">Laboratory for Movement Biomechanics, ETH Zurich</a>, 8092 Zürich, Switzerland</li></ol>Challenge:Adolescent idiopathic scoliosis (AIS) is an abnormal curvature of the spine that appears in late childhood or adolescence. The early screening of children and adolescents is crucial to identify and prevent the further progression of AIS. Doctors often use tools like scoliometers to estimate the spine’s angle noninvasively.&nbsp;3D scanners are also used to estimate spine deformities but&nbsp;not all scanners are sufficiently good for this purpose. The authors of this pilot study tested multiple 3D scanning technologies on 30 AIS patients and 76 healthy people to identify the minimal resolution required to capture the topography and deformities of the human back.&nbsp;<img src="https://images.wevolver.com/eyJidWNrZXQiOiJ3ZXZvbHZlci1wcm9qZWN0LWltYWdlcyIsImtleSI6ImZyb2FsYS8xNzEyNzUwNzgzOTQzLTE3MTI3NTA3ODM5NDMucG5nIiwiZWRpdHMiOnsicmVzaXplIjp7IndpZHRoIjo5NTAsImZpdCI6ImNvdmVyIn19fQ==" alt="3D scanning for scoliosis diagnistics_Workflow" width="774" height="410" srcset="https://www.photoneo.com/wp-content/uploads/2024/03/WORKFLOW_Picture7-400x212.jpg 400w, https://www.photoneo.com/wp-content/uploads/2024/03/WORKFLOW_Picture7-1024x543.jpg 1024w, https://www.photoneo.com/wp-content/uploads/2024/03/WORKFLOW_Picture7-768x407.jpg 768w, https://www.photoneo.com/wp-content/uploads/2024/03/WORKFLOW_Picture7-1536x814.jpg 1536w, https://www.photoneo.com/wp-content/uploads/2024/03/WORKFLOW_Picture7-453x240.jpg 453w, https://www.photoneo.com/wp-content/uploads/2024/03/WORKFLOW_Picture7.jpg 1568w" sizes="(max-width: 774px) 100vw, 774px" class="fr-fic fr-dii">Solution:<a href="https://www.photoneo.com/motioncam-3d/" target="_blank">MotionCam-3D</a>The evaluation is based on a dataset of scoliotic patients, consisting of 30 optical captures of the human back, and a dataset containing 76 healthy subjects.The capturing was carried out using different 3D acquisition systems:a) Photoneo’s patented Parallel Structured Light&nbsp;technology implemented in MotionCam-3D M+b) Structured light with TIDA-00254 (DLP Lightcrafter 4500) and a monochrome 2D camera from HIKROBOT (MV-CA023-10UM)c) Active stereo with Lightcrafter 4500 and two monochrome 2D cameras from HIKROBOTd) Single-shot structured light with the Orbbec Astra Minie) Active stereo with Intel D415&nbsp;<figure><img src="https://images.wevolver.com/eyJidWNrZXQiOiJ3ZXZvbHZlci1wcm9qZWN0LWltYWdlcyIsImtleSI6ImZyb2FsYS8xNzEyNzUwNzgzNzU4LTE3MTI3NTA3ODM3NTgucG5nIiwiZWRpdHMiOnsicmVzaXplIjp7IndpZHRoIjo5NTAsImZpdCI6ImNvdmVyIn19fQ==" alt="3D back shape captures from Photoneo MotionCam-3D and other 3D vision technologies" width="947" height="353" srcset="https://www.photoneo.com/wp-content/uploads/2024/03/Three-dimensional-back-shape-captures-from-a-Photoneo-MotionCam-3D-b-structured-light-with-TIDA-00254-c-active-stereo-with-BoofCV-d-Orbbec-Astra-Mini-e-Intel-D415.-400x149.jpg 400w, https://www.photoneo.com/wp-content/uploads/2024/03/Three-dimensional-back-shape-captures-from-a-Photoneo-MotionCam-3D-b-structured-light-with-TIDA-00254-c-active-stereo-with-BoofCV-d-Orbbec-Astra-Mini-e-Intel-D415.-480x179.jpg 480w, https://www.photoneo.com/wp-content/uploads/2024/03/Three-dimensional-back-shape-captures-from-a-Photoneo-MotionCam-3D-b-structured-light-with-TIDA-00254-c-active-stereo-with-BoofCV-d-Orbbec-Astra-Mini-e-Intel-D415..jpg 742w" sizes="(max-width: 947px) 100vw, 947px" class="fr-fic fr-dii"><figcaption>Picture: 3D back shape captures from: a) Photoneo MotionCam-3D b) Structured light with TIDA-00254 c) Active stereo with BoofCV d) Orbbec Astra Mini e) Intel D415</figcaption></figure>&nbsp;The Photoneo MotionCam-3D is an industrial area-scan 3D camera that is powered by Photoneo’s patented Parallel Structured Light technology. While conventional structured light technologies need to emit several light patterns in a sequence, the Parallel Structured Light&nbsp;technology allows capturing a number of patterns in one laser sweep thanks to the proprietary COMPIS sensor.Thanks to this, MotionCam-3D provides high-resolution and submillimeter-accuracy 3D data even in motion. This makes it an ideal choice for applications involving 3D scanning of the human body.Because of its unique features and unequalled performance level, MotionCam-3D was used as a reference&nbsp;and ground truth for 3D scanning in this pilot study.<figure><img src="https://images.wevolver.com/eyJidWNrZXQiOiJ3ZXZvbHZlci1wcm9qZWN0LWltYWdlcyIsImtleSI6ImZyb2FsYS8xNzEyNzUwNzgzODk2LTE3MTI3NTA3ODM4OTYucG5nIiwiZWRpdHMiOnsicmVzaXplIjp7IndpZHRoIjo5NTAsImZpdCI6ImNvdmVyIn19fQ==" alt="Photoneo MotionCam-3D used for scanning the human back" width="813" height="504" srcset="https://www.photoneo.com/wp-content/uploads/2024/03/Photoneo-MotionCam-3D-used-for-scanning-the-human-back-400x248.png 400w, https://www.photoneo.com/wp-content/uploads/2024/03/Photoneo-MotionCam-3D-used-for-scanning-the-human-back-1024x635.png 1024w, https://www.photoneo.com/wp-content/uploads/2024/03/Photoneo-MotionCam-3D-used-for-scanning-the-human-back-768x476.png 768w, https://www.photoneo.com/wp-content/uploads/2024/03/Photoneo-MotionCam-3D-used-for-scanning-the-human-back-387x240.png 387w, https://www.photoneo.com/wp-content/uploads/2024/03/Photoneo-MotionCam-3D-used-for-scanning-the-human-back.png 1460w" sizes="(max-width: 813px) 100vw, 813px" class="fr-fic fr-dii"><figcaption>Picture: Photoneo MotionCam-3D</figcaption></figure>&nbsp;The scan data was processed using three approaches:1.) The first approach used a frequency analysis of a ground-truth 3D representation to obtain an initial estimate of its contained frequencies. This estimate was used in the second and third approaches as the initial cut-off frequency.&nbsp;2.) The second approach compared the shape of the reduced-quality 3D representation with the ground-truth shape. This approach took a ground-truth 3D representation of the object of interest (in this case, the human back) as the input. The ground-truth 3D representation can be either captured using a very accurate 3D acquisition system (in this case, Photoneo MotionCam-3D, with a point size of 0.52 mm, @z = 900 mm, and accuracy &lt; 0.3 mm) or delivered as a CAD representation (e.g., for artificial objects).3.) The third approach compared the symmetry line of the reduced-quality 3D representation with its benchmark.Discussion:The results of this pilot study suggest that for accurate scans of the human back, a resolution of 2 to 5 millimeters is necessary, and a camera resolution of at least 640 × 480 pixels is recommended for future studies.The optical 3D systems evaluated in this paper are summarized below:<table width="803"><tbody><tr><td>System</td><td>Resolution&nbsp;</td><td>Accuracy</td></tr><tr><td>Photoneo MotionCam-3D M+</td><td>1680 × 1200 resp. 1120 × 800&nbsp;</td><td>error &lt; 0.3 mm at 0.9 m</td></tr><tr><td>SL/AS with TIDA &amp; HIKROBOT</td><td>912 × 1140 resp. 1920 × 1200&nbsp;</td><td>error ~1 mm at 1 m</td></tr><tr><td>Intel D415</td><td>1280 × 720&nbsp;</td><td>error &lt; 2% up to 2 m</td></tr><tr><td>Orbbec Astra Mini</td><td>640 × 480</td><td>error &lt; 3 mm at 1 m</td></tr></tbody></table>All tested systems satisfy the required minimal resolution to capture the human back.The Photoneo MotionCam-3D also satisfies the minimal required spatial resolution. The results&nbsp;confirm that the Photoneo MotionCam-3D is a valid choice as a ground-truth-capturing&nbsp;device&nbsp;because&nbsp;the accuracy error of less than 0.3 mm is three times lower than the required spatial resolution resulting from the first approach (1 mm) and seven to seventeen times lower than the required spatial resolution resulting from the second and third approaches (2 mm to 5 mm).The Photoneo MotionCam-3D is thus a valid option for capturing the human back.The approaches and recommendations in the paper can be used to obtain an approximate estimate of the minimal required spatial resolution and the minimal required camera and projector resolution. However, the authors recommend additional practical measurements with such systems to confirm the requirements for individual applications.&nbsp;The full paper titled “Minimal Required Resolution to Capture the 3D Shape of the Human Back—A Practical Approach” was published by PMC PubMed Central, the National Library of Medicine.You can <a href="https://www.ncbi.nlm.nih.gov/pmc/articles/PMC10537399/" target="_blank">access the full paper here</a>.Would you like to discuss your use case with the Photoneo team and how Photoneo technology can help you achieve your desired results? <a href="https://www.photoneo.com/contact-us/?utm_source=Wevolver&utm_medium=Case%20study&utm_campaign=3D%20scanning%20for%20scoliosis%20diagnostics" target="_blank" rel="noopener noreferrer">Contact Photoneo</a>.

Using a 3D scanning approach such as Photoneo MotionCam-3D for scoliosis diagnosis provides a noninvasive method that can prevent invasive medical procedures and radiation risks from medical X-ray examinations.

3D scanning for scoliosis diagnostics

Electroforming is a metal forming process used to manufacture high-precision and high-performance components. Its unique combination of high resolution, excellent strength, chemical resistance, and unparalleled design flexibility make it the manufacturing technology of choice for fabricating advanced filtration components where precision, performance, and reliability are paramount. This article introduces typical applications of Electroforming in the field of filtration in the Food &amp; Beverage industry.<h2>sugar filtration screens</h2>In sugar manufacturing, filtration is a critical process for separating sugar crystals from the massecuite/thick juice. The performance of a&nbsp;<a href="https://www.vecoprecision.com/products/sugar-screens/" rel="noopener" target="_blank">sugar screen</a> directly impacts sugar yields and sugar quality. As the original developer and the world’s largest manufacturer, Veco manufactures Electroformed sugar filtration screens that&nbsp; deliver anti-clogging performance, smoother surfaces, enhanced durability, and higher throughput compared to conventional filtration media.<img data-fr-image-pasted="true" src="https://insights.vecoprecision.com/hs-fs/hubfs/Veco/Images/1%20-%20sugar%20sieve%20all%20original_BAS7503.jpeg?width=1200&amp;height=429&amp;name=1%20-%20sugar%20sieve%20all%20original_BAS7503.jpeg" width="1200" height="429" alt="sugar sieve" srcset="https://insights.vecoprecision.com/hs-fs/hubfs/Veco/Images/1%20-%20sugar%20sieve%20all%20original_BAS7503.jpeg?width=600&amp;height=215&amp;name=1%20-%20sugar%20sieve%20all%20original_BAS7503.jpeg 600w, https://insights.vecoprecision.com/hs-fs/hubfs/Veco/Images/1%20-%20sugar%20sieve%20all%20original_BAS7503.jpeg?width=1200&amp;height=429&amp;name=1%20-%20sugar%20sieve%20all%20original_BAS7503.jpeg 1200w, https://insights.vecoprecision.com/hs-fs/hubfs/Veco/Images/1%20-%20sugar%20sieve%20all%20original_BAS7503.jpeg?width=1800&amp;height=644&amp;name=1%20-%20sugar%20sieve%20all%20original_BAS7503.jpeg 1800w, https://insights.vecoprecision.com/hs-fs/hubfs/Veco/Images/1%20-%20sugar%20sieve%20all%20original_BAS7503.jpeg?width=2400&amp;height=858&amp;name=1%20-%20sugar%20sieve%20all%20original_BAS7503.jpeg 2400w, https://insights.vecoprecision.com/hs-fs/hubfs/Veco/Images/1%20-%20sugar%20sieve%20all%20original_BAS7503.jpeg?width=3000&amp;height=1073&amp;name=1%20-%20sugar%20sieve%20all%20original_BAS7503.jpeg 3000w, https://insights.vecoprecision.com/hs-fs/hubfs/Veco/Images/1%20-%20sugar%20sieve%20all%20original_BAS7503.jpeg?width=3600&amp;height=1287&amp;name=1%20-%20sugar%20sieve%20all%20original_BAS7503.jpeg 3600w" sizes="(max-width: 1200px) 100vw, 1200px" id="isPasted" class="fr-fic fr-dii">The Electroformed sugar screens are engineered with unique bell-mouth-shaped apertures that prevent clogging and blinding during use. This anti-clogging design provides consistent throughput and maximizes the efficiency of the filtration process. The Electroforming process also enables an ultra-smooth screen surface finish devoid of any burrs or bumps, preventing buildup on the screen surface and contributing to the self-cleaning effect. In addition, Veco’s Electroformed sugar screens last longer with less maintenance and higher efficiency. Veco Life in particular lasts up to twice as long as standard screens. What’s more, Veco provides sugar screens with exceptionally high open area, which translates to throughput increases of up to 170%, maximizing the processing capacity and sugar yields.<h2>coffee filters</h2><img data-fr-image-pasted="true" src="https://insights.vecoprecision.com/hs-fs/hubfs/_edca1f47-75d7-44e7-b612-856c365d8d70-1.jpeg?width=717&amp;height=325&amp;name=_edca1f47-75d7-44e7-b612-856c365d8d70-1.jpeg" width="717" height="325" alt="coffee filter" srcset="https://insights.vecoprecision.com/hs-fs/hubfs/_edca1f47-75d7-44e7-b612-856c365d8d70-1.jpeg?width=359&amp;height=163&amp;name=_edca1f47-75d7-44e7-b612-856c365d8d70-1.jpeg 359w, https://insights.vecoprecision.com/hs-fs/hubfs/_edca1f47-75d7-44e7-b612-856c365d8d70-1.jpeg?width=717&amp;height=325&amp;name=_edca1f47-75d7-44e7-b612-856c365d8d70-1.jpeg 717w, https://insights.vecoprecision.com/hs-fs/hubfs/_edca1f47-75d7-44e7-b612-856c365d8d70-1.jpeg?width=1076&amp;height=488&amp;name=_edca1f47-75d7-44e7-b612-856c365d8d70-1.jpeg 1076w, https://insights.vecoprecision.com/hs-fs/hubfs/_edca1f47-75d7-44e7-b612-856c365d8d70-1.jpeg?width=1434&amp;height=650&amp;name=_edca1f47-75d7-44e7-b612-856c365d8d70-1.jpeg 1434w, https://insights.vecoprecision.com/hs-fs/hubfs/_edca1f47-75d7-44e7-b612-856c365d8d70-1.jpeg?width=1793&amp;height=813&amp;name=_edca1f47-75d7-44e7-b612-856c365d8d70-1.jpeg 1793w, https://insights.vecoprecision.com/hs-fs/hubfs/_edca1f47-75d7-44e7-b612-856c365d8d70-1.jpeg?width=2151&amp;height=975&amp;name=_edca1f47-75d7-44e7-b612-856c365d8d70-1.jpeg 2151w" sizes="(max-width: 717px) 100vw, 717px" id="isPasted" class="fr-fic fr-dii"><a href="https://www.vecoprecision.com/products/coffee-filters/" rel="noopener" target="_blank">Coffee filters</a> play a vital role in delivering optimized coffee flavor. The hole configuration directly impacts functionality and taste. Parameters like size, shape, profile, and surface smoothness are crucial to prevent clogging and channeling while allowing efficient throughput. Veco utilizes its expertise in Electroforming technology to engineer filter screens with superior hole configurations, resulting in smooth, flavorful coffee free of particulates.Electroforming enables the fabrication of coffee filters with specialized hole geometries to ensure efficient throughput, prevent clogging, and reduce flow restrictions. This includes innovative bell-shaped holes that actively repel particulates. The process also creates an ultra-smooth surface finish devoid of burrs that could hinder performance. In addition, Electroforming can produce micro-precision filter components with hole sizes and shapes not feasible with conventional metal fabrication. It also allows exceptionally high open area and throughput where needed.<h2>filtration screens for the production of MSG, edible oils, and more.</h2><img data-fr-image-pasted="true" src="https://insights.vecoprecision.com/hs-fs/hubfs/filtration_step_in_the_production-1.png?width=1024&amp;height=481&amp;name=filtration_step_in_the_production-1.png" width="1024" height="481" alt="filtration_step_in_the_production-1" srcset="https://insights.vecoprecision.com/hs-fs/hubfs/filtration_step_in_the_production-1.png?width=512&amp;height=241&amp;name=filtration_step_in_the_production-1.png 512w, https://insights.vecoprecision.com/hs-fs/hubfs/filtration_step_in_the_production-1.png?width=1024&amp;height=481&amp;name=filtration_step_in_the_production-1.png 1024w, https://insights.vecoprecision.com/hs-fs/hubfs/filtration_step_in_the_production-1.png?width=1536&amp;height=722&amp;name=filtration_step_in_the_production-1.png 1536w, https://insights.vecoprecision.com/hs-fs/hubfs/filtration_step_in_the_production-1.png?width=2048&amp;height=962&amp;name=filtration_step_in_the_production-1.png 2048w, https://insights.vecoprecision.com/hs-fs/hubfs/filtration_step_in_the_production-1.png?width=2560&amp;height=1203&amp;name=filtration_step_in_the_production-1.png 2560w, https://insights.vecoprecision.com/hs-fs/hubfs/filtration_step_in_the_production-1.png?width=3072&amp;height=1443&amp;name=filtration_step_in_the_production-1.png 3072w" sizes="(max-width: 1024px) 100vw, 1024px" class="fr-fic fr-dii">Monosodium glutamate (MSG) is one of the most widely used food additives in the world. A critical step in MSG production is filtration to remove impurities and particulates. High-quality filtration screens are crucial for efficient MSG purification. Electroformed filtration screens are an optimal choice for MSG filtration thanks to precise pore size, smooth surfaces, high strength, and customizability. Fabricated from nickel and other high-quality alloys, electroformed screens provide durability and corrosion resistance that withstand steam sterilization and cleaning cycles in MSG production processes. Furthermore, Electroforming enables screens to be tailored to the unique particulate characteristics, viscosity, and volumes associated with MSG processes.In&nbsp;edible oil&nbsp;manufacturing, filtration is a vital process for removing contaminants and purifying crude vegetable oils. The quality of oil filtration screens directly impacts oil quality, process efficiency, and production costs. Veco’s advanced Electroforming technology can be used to produce filtration screens that optimize edible oil purification and deliver superior contaminant retention, extended lifetimes, increased durability, and maximum process efficiency to produce the highest quality edible oils. Moreover, Electroforming enables complete customization of oil filtration screen design parameters for maximized filtration performance, lifetime, and oil quality. Across the food and beverage industry, precision-engineered electroformed filtration screens have the potential to advance processing efficiency, product purity, and quality with a wide range of applications. For example:<ul><li>For wine &amp; beer production, precision-engineered filtration screens enabled by advanced Electroforming technology can effectively remove haze-forming particles and microorganisms for stability, clarity, and health safety of alcoholic beverages.</li><li>In the production of dairy products, electroformed microfiltration screens can help remove protein and lipids from milk and whey.</li><li>In juice production, high-precision electroformed screens can be used to clarify and cold-sterilize fruit and vegetable juices while minimizing product loss. In summary, Electroforming is an essential metal fabrication technology for producing high-performance filtration components. It enables excellent control over feature profiles, pore dimensions, surface smoothness, and other properties important for efficient particle capture and flow characteristics. The versatility of Electroforming also allows a wide range of filtration solutions for applications in the Food &amp; Beverage industry.</li></ul>

This article introduces typical applications of Electroforming in the field of filtration in the Food & Beverage industry.



Applications of Electroforming: filtration applications in the Food & Beverage industry

Perhaps you’ve already seen the news.A new Canadian tech company, <a href="https://cypherrobotics.com/" target="_blank">Cypher Robotics</a>, has unveiled a groundbreaking solution for inventory cycle counting and precision scanning at the industrial level. The company made its announcement at <a href="https://www.modexshow.com/" target="_blank">MODEX2024</a>, one of the premiere global conferences for the supply chain ecosystem. The company also announced key partnerships with AI-driven fulfilment experts <a href="https://www.greyorange.com/" target="_blank">GreyOrange</a> and global telecommunications innovator <a href="https://www.ericsson.com/en" target="_blank">Ericsson</a>. In addition, Cypher revealed it has partnered with an as-yet unnamed Canadian retail giant with more than 300 locations.The system integrates an autonomous ground robot with tethered drone technology, allowing for scanning missions lasting some five hours in duration between charging. Data is uploaded in realtime to existing&nbsp;Warehouse Management System (WMS), WCS (Warehouse Control System) and WES (Warehouse Execution System) software. What’s more, the system can navigate even tight aisles autonomously without any infrastructure changes.So why is InDro keen on sharing this news? We’ll get to that.First, have a look at how it works:<iframe width="640" height="360" src="https://www.youtube.com/embed/dM9P0-q76Do??si=ohAVKXBE7ZjjdOie&amp;wmode=opaque&amp;enablejsapi=1&amp;origin=https://www.wevolver.com" frameborder="0" allowfullscreen="" class="fr-draggable" data-lf-form-tracking-inspected-kn9eq4roawkarlvp="true" data-lf-yt-playback-inspected-kn9eq4roawkarlvp="true" data-lf-vimeo-playback-inspected-kn9eq4roawkarlvp="true">&amp;amp;amp;amp;amp;lt;span class="fr-mk" style="display: none;"&amp;amp;amp;amp;amp;gt;&amp;amp;amp;amp;amp;amp;nbsp;&amp;amp;amp;amp;amp;lt;/span&amp;amp;amp;amp;amp;gt;&amp;amp;amp;amp;amp;amp;lt;span class="fr-mk" style="display: none;"&amp;amp;amp;amp;amp;amp;gt;&amp;amp;amp;amp;amp;amp;amp;nbsp;&amp;amp;amp;amp;amp;amp;lt;/span&amp;amp;amp;amp;amp;amp;gt;&amp;amp;amp;amp;amp;amp;amp;amp;amp;amp;amp;lt;span class="fr-mk" style="display: none;"&amp;amp;amp;amp;amp;amp;amp;amp;amp;amp;amp;gt;&amp;amp;amp;amp;amp;amp;amp;amp;amp;amp;amp;amp;nbsp;&amp;amp;amp;amp;amp;amp;amp;amp;amp;amp;amp;lt;/span&amp;amp;amp;amp;amp;amp;amp;amp;amp;amp;amp;gt;</iframe><h3 id="isPasted">The InDro Connection</h3>If you guessed InDro has a strong connection with Cypher Robotics, you were correct.InDro Robotics has an incubator agreement with Cypher, and helped to develop this product. InDro is also an investor in the company.“This is the future of warehouse robotics,” says InDro Robotics CEO Philip Reece, who has founded or co-founded multiple successful companies in the robotics, drone and R&amp;D spaces.“It completely eliminates the dull and repetitive task of scanning by hand, freeing up employees to do more satisfying work. It also frees up or eliminates the need for equipment like modified forklifts that have been previously required for the task.”Reece was quoted in a <a href="https://indrorobotics.ca/wp-content/uploads/2024/03/Final-Cypher-Robotics-News-Release-1.pdf" target="_blank" data-lf-fd-inspected-kn9eq4roawkarlvp="true">news release</a> launching Cypher Robotics and its flagship solution, which is called Captis.Here’s a look at the system. The tethered drone ascends vertically from the Captis base, scanning product as the ground robot moves seamlessly down aisles as narrow as five feet (1.524 metres).Below: The Captis system integrates a Robot Operating System (ROS) based drone with an autonomous ground robot<img src="https://images.wevolver.com/eyJidWNrZXQiOiJ3ZXZvbHZlci1wcm9qZWN0LWltYWdlcyIsImtleSI6ImZyb2FsYS8xNzEwMjU3MjQzNDY4LUN5cGhlci1Sb2JvdGljcy1DYXB0aXMtT25lLXNjYWxlZC53ZWJwIiwiZWRpdHMiOnsicmVzaXplIjp7IndpZHRoIjo5NTAsImZpdCI6ImNvdmVyIn19fQ==" style="width: 768px;" class="fr-fic fr-dib" alt="Autonomous Cycle Counting Robot"><h3 id="isPasted">The News</h3>More detailed information about Cypher Robotics and Captis was revealed in the following news release:(ATLANTA): <a href="https://cypherrobotics.com/home/" target="_blank">Cypher Robotics</a> today unveiled a new standard for efficient and accurate cycle counting scanning for industry at MODEX2024 – one of the sector’s leading annual global conferences. The company also revealed partnerships with AI-driven automation leaders <a href="https://www.greyorange.com/" target="_blank">GreyOrange</a> and technology company <a href="https://www.ericsson.com/en" target="_blank">Ericsson</a>, plus a leading Canadian retailer.Incubated by Canada’s <a href="https://indrorobotics.ca/" target="_blank">InDro Robotics</a>, Cypher calls its solution ‘The Future of Warehouse Robotics’, and here’s why: It combines both aerial and ground robotics technology into a single, integrated package.That solution is called Captis – an autonomous ground vehicle that can find its way around warehouses all on its own. It won’t bump into people or objects, and requires no infrastructure changes. When it’s time for cycle counting, it uses drone technology attached to the ground robot with a tether – used to power the drone and for realtime data transfer. The drone ascends vertically and begins scanning products (it’s code-agnostic) as the Captis base navigates its way down even-narrow corridors.Based in Ottawa, Cypher Robotics has a specialised engineering team and state-of-the-art fabrication. Comprehensive, real-world testing has been carried out over several months in partnership with a major Canadian retailer that has more than 300 locations across the country.The system can capture data with 99.9 per cent accuracy autonomously for up to five hours per mission. That data is automatically integrated with existing Warehouse Management System (WMS), WCS (Warehouse Control System) and WES (Warehouse Execution System) software. Captis eliminates the costs associated with manual cycle counts, improves inventory accuracy, and ensures seamless timeline replenishment while avoiding both over- and under-stocking items.What’s more, Captis can simultaneously carry out highly detailed precision scans of infrastructure (more on this in the future).Sound technologically complex? It is. But it’s also a breeze to operate.&nbsp;“Captis is completely a hands-off product,” says Philip Reece, who has founded or co-founded multiple successful companies in the robotics, drone and R&amp;D spaces. Those include <a href="https://indrorobotics.ca/" target="_blank">InDro Robotics</a>, the Canadian leader in ground and aerial robotics R&amp;D, which has also invested in Cypher Robotics.“When we say this is ‘the future of warehouse robotics’, we mean it. It completely eliminates the dull and repetitive task of scanning by hand, freeing up employees to do more satisfying work. It also frees up or eliminates the need for equipment like modified forklifts that have been previously required for the task.”Cypher has partnered with warehouse fulfilment experts GreyOrange and global telco innovator Ericsson.“The Captis autonomous cycle counting solution is powered by GreyOrange’s GreyMatter, our <a href="https://www.greyorange.com/solutions/by-technology/orchestration-platform/" target="_blank">fulfillment orchestration platform</a>,” says Akash Gupta, Co-Founder and CEO, GreyOrange. “We are excited that Cypher Robotics has joined GreyOrange’s <a href="https://www.greyorange.com/ranger-robot-series/certified-ranger-network/" target="_blank">Certified RangerTM Network (CRN)</a>ecosystem. Cypher’s Captis solution is a great option for companies new to automation and robotics to begin leveraging such tech since only one bot is needed per warehouse on average.”Manish Tiwari, Head of Private Cellular Networks, Ericsson Business Area Enterprise Wireless Solution says: “Captis is an innovative solution that listens to the industry’s needs and efficiently answers them. Being connected to Ericsson Private 5G allows Captis to traverse warehouses while maintaining consistent connectivity which ensures the safety of employees and devices. The low latency of the connection allows for immediate validation of data and the ability to re-capture it to maintain accuracy. The solution ensures that the organization’s data is protected throughout the process. &nbsp;Ericsson is looking forward to continued collaboration and innovation with Cypher that will help our customers’ digitalization efforts.”Below: Captis is built for scanning and is code-agnostic. Barcodes, QR codes and more are scanned autonomously and the data instantly integrated with existing warehouse management software<img src="https://images.wevolver.com/eyJidWNrZXQiOiJ3ZXZvbHZlci1wcm9qZWN0LWltYWdlcyIsImtleSI6ImZyb2FsYS8xNzEwMjU3MzQ4NTUyLUN5cGhlci1TaXgtc2NhbGVkLndlYnAiLCJlZGl0cyI6eyJyZXNpemUiOnsid2lkdGgiOjk1MCwiZml0IjoiY292ZXIifX19" style="width: 100%px;" class="fr-fic fr-dib" alt="Warehouse Robotics"><h3 id="isPasted">InDro's Take</h3>We are obviously excited about this announcement. The supply chain is a huge sector, and the automation of the supply chain is growing rapidly. Cypher Robotics believes this is the first system manufactured in North America to integrate aerial and ground robotics in a single solution.“It’s been a very satisfying process to see Cypher Robotics develop Captis with incubation assistance from us,” says InDro Robotics CEO Philip Reece.“It was already a technologically challenging build to create a ground robot that can navigate tight spaces autonomously in an unfamiliar setting. Combining that with drone technology adds a whole other level of complexity. We’re pleased that InDro was able to assist with incubation and look forward to seeing where Captis goes.”In addition to cycle counting, the Captis system also has Precision Scanning capabilities. It can provide updated 2D and 3D digital twins as it carries out its other work, empowering operations with a digital environment for scenario planning. It’s also capable of RFID scanning.More on these other significant features…to come.

A new Canadian tech company, Cypher Robotics, has unveiled a groundbreaking solution for inventory cycle counting and precision scanning at the industrial level.

A New Solution for Autonomous Cycle Counting and Precision Scanning

Filtration screens are essential components that are widely used across industries to separate solid particles from liquids or gases. Common applications include water purification, beverage clarification, pharmaceutical manufacturing, automotive fuel and oil filtration, air purification, etc. They serve critical purposes such as removing contaminants, classifying particles by size, protecting sensitive equipment, clarifying liquids, and more. The performance of filtration screens depends heavily on characteristics like pore size, distribution, shape, orientation, chemical resistance, and mechanical strength. Electroforming has proven to be an unparalleled manufacturing method capable of meeting the strictest demands for high-precision filtration applications. <a href="https://www.vecoprecision.com/electroforming/" rel="noopener" target="_blank">Electroforming</a>, also known as Photo Electroforming or Lithographic Electroforming, is a versatile manufacturing process that utilizes lithography and electrodeposition processes to produce high-precision metal parts and components. The process is particularly suitable for creating complex shapes and very fine structures, which makes it ideal for manufacturing filtration applications with high precision requirements.<img src="https://images.wevolver.com/eyJidWNrZXQiOiJ3ZXZvbHZlci1wcm9qZWN0LWltYWdlcyIsImtleSI6ImZyb2FsYS8xNzA3ODMxNzA1NTg0LVZlY28tRUZfY2FwYWJpbGl0aWVzLXYxLjItMy5qcGVnIiwiZWRpdHMiOnsicmVzaXplIjp7IndpZHRoIjo5NTAsImZpdCI6ImNvdmVyIn19fQ==" style="width: 759px;" class="fr-fic fr-dib">While many fabrication techniques can be used to produce porous filtration components, Electroforming technology stands out for its high precision, superior strength, design flexibility, and advanced feature engineering.<h2>(1) high resolution</h2>The Electroforming process allows exceptionally fine control down to 1 micron, beyond what other manufacturing methods can achieve, making it especially ideal for microfiltration applications. In comparison, Laser drilling is limited to hole diameters of around 10-20 microns due to factors like beam focus limitations, thermal diffusion, and melt ejection. Micromachining techniques can reach 5 microns but have reduced material integrity at small scales, not to mention conventional machining is limited to 50 microns and above.<h2>(2) superior strength</h2>In addition to resolution, Electroforming also enables very high strength. For example, Veco’s specially developed nickel can achieve tensile strength of 2200-2300 MPa and yield strength from 1900 to 2100 MPa. The superior strength and excellent strength-to-weight ratio make it suitable for filtration applications that need to withstand high pressures and flow rates without distortion or failure. In comparison, Laser drilling induces thermal stresses and alloying effects that reduce strength. Micromachined components have reduced strength from cutting tool pressures and deflection under high forces. Welded parts also have strength reductions from grain growth and solidification defects in the weld zones. (<a href="https://www.vecoprecision.com/electroforming/design-guideline/" rel="noopener" target="_blank">learn more about the material properties of Electroformed components</a>)<h2>(3) outstanding chemical resistance</h2>Filtration applications frequently involve aggressive or reactive solvents, acids, and other chemically challenging substances at high temperatures. Electroformed filtration sieves, especially with extra coating, can provide exceptional chemical resistance under these harsh conditions. This might prevent corrosion, loss of integrity, and contamination for critical applications. On the contrary, Laser processed metals can lose corrosion resistance due to alloying, oxidization, and weld defects. Machined and welded components have exposed surface defects that reduce chemical reliability.<h2>(4) unparalleled design flexibility</h2>Electroforming's flexibility is invaluable for custom engineering filtration performance. Unlike subtractive processes which lack much adjustability, Electroforming is an Additive Manufacturing process that allows fine-tuning of the filtering component formation. This means pore sizes, shapes, densities, and other parameters can be optimized for the customer’s demands. No other standard manufacturing process offers the same design flexibility and customization possibility over micro filter features from prototyping to mass production.<h2>(5) advanced feature engineering&nbsp;</h2>Electroforming also enables the co-developing of advanced features of filtration screens to meet customers’ demands, such as pore size, pore shape, cross-section profile, etc., permitting advanced precision filtering screen engineering (<a href="https://www.vecoprecision.com/work-with-veco/" rel="noopener" target="_blank">check out our co-development approach here</a>).For example, enabling tight control of pore density and open area percentage, angled pores for a low-pressure drop, uniform thickness for consistent flow across the screen, precisely shaped pores (circular, slotted, hexagonal, etc), defined pore orientation, and complex channel networks behind the pores. Laser processes, machining processes, and chemical etching lack this level of variability and control. In conclusion, Electroforming's unique combination of high resolution, excellent strength, chemical resistance, unparalleled design flexibility, and advanced engineering capabilities make it the manufacturing technology of choice for fabricating advanced filtration components where precision, performance, and reliability are paramount. As filtration demands continue to become more challenging across diverse industries, Electroforming provides a solution for engineers to develop next-gen filtration solutions to meet the most demanding pore size, chemical, mechanical, and volume requirements to push filtration capabilities into new territories across industries.<img src="https://images.wevolver.com/eyJidWNrZXQiOiJ3ZXZvbHZlci1wcm9qZWN0LWltYWdlcyIsImtleSI6ImZyb2FsYS8xNzA3ODMxNzUyMDg0LTE3MDc4MzE3NTIwODQucG5nIiwiZWRpdHMiOnsicmVzaXplIjp7IndpZHRoIjo5NTAsImZpdCI6ImNvdmVyIn19fQ==" style="width: 768px;" class="fr-fic fr-dib">

Filtration is a vital process utilized across a tremendous range of applications. As filtration needs become more advanced and specialized, Electroforming provides unique opportunities for engineers to develop filtration media and components to meet the highest standards. 

5 reasons why Electroforming is the choice for next-gen filtration fabrication

The nozzles follow a two-dimensional grid pattern that matches the pattern of ink chambers in the printhead. While traditional inkjet printers use round nozzles, current printers typically employ a tapered, funnel-like nozzle shape. This helps optimize the drop formation process and ejection direction.<a href="https://www.vecoprecision.com/products/inkjet-nozzle-plates/" target="_blank" rel="noopener noreferrer">The inkjet nozzle plates</a> need to be precisely engineered and arranged to control the volume, speed, and direction of the ink drops, to produce sharp, high-resolution prints. Beyond the nozzle structure, surface characteristics like the hydrophobicity of the nozzle surface are critical. Any deposited ink residuals or particulates on the plate can deflect droplets or cause nozzle clogs. As this is detrimental to printhead performance and lifetime, these nozzle properties must be robust and long-lasting.<a href="https://www.vecoprecision.com/electroforming/" rel="noopener" target="_blank">Electroforming technology</a> has long been the technique of choice for producing inkjet nozzle plates, as it provides key advantages not feasible with other manufacturing processes. The unique bell mouth nozzle cross-section has enabled proper drop formation while the slight nozzle inset provides protection. However, through the years the industry demands become ever taller, requiring innovations in the electroforming process.Veco, as the world leader in Electroforming technology, has applied recent advancements in lithographic capabilities to overcome prior technical constraints, offering the industry's next-generation nozzle plates that can further enhance inkjet printer capabilities.Veco’s innovative processes allow nozzle diameter control down to ±0.5µm within a nozzle plate. A performance that can only be matched by the most precise manufacturing techniques. This allows adjacent nozzles to be produced with nearly identical inner profiles and exit diameters, resulting in precise, predictable droplet sizes and trajectories across all nozzles on the printhead. With minimal variation between nozzles, errors like sub-optimal drop volumes or misdirected spray are also minimized. Consistent drop formation translates to sharper printed dots and lines, especially crucial for high-density&nbsp;nozzle arrangements.<img src="https://images.wevolver.com/eyJidWNrZXQiOiJ3ZXZvbHZlci1wcm9qZWN0LWltYWdlcyIsImtleSI6ImZyb2FsYS8xNzA1NTEwNzk3MDg4LTE3MDU1MTA3OTcwODgucG5nIiwiZWRpdHMiOnsicmVzaXplIjp7IndpZHRoIjo5NTAsImZpdCI6ImNvdmVyIn19fQ==" width="717" height="270" alt="inkjet nozzle dense-1" srcset="https://insights.vecoprecision.com/hs-fs/hubfs/inkjet%20nozzle%20dense-1.png?width=359&amp;height=135&amp;name=inkjet%20nozzle%20dense-1.png 359w, https://insights.vecoprecision.com/hs-fs/hubfs/inkjet%20nozzle%20dense-1.png?width=717&amp;height=270&amp;name=inkjet%20nozzle%20dense-1.png 717w, https://insights.vecoprecision.com/hs-fs/hubfs/inkjet%20nozzle%20dense-1.png?width=1076&amp;height=405&amp;name=inkjet%20nozzle%20dense-1.png 1076w, https://insights.vecoprecision.com/hs-fs/hubfs/inkjet%20nozzle%20dense-1.png?width=1434&amp;height=540&amp;name=inkjet%20nozzle%20dense-1.png 1434w, https://insights.vecoprecision.com/hs-fs/hubfs/inkjet%20nozzle%20dense-1.png?width=1793&amp;height=675&amp;name=inkjet%20nozzle%20dense-1.png 1793w, https://insights.vecoprecision.com/hs-fs/hubfs/inkjet%20nozzle%20dense-1.png?width=2151&amp;height=810&amp;name=inkjet%20nozzle%20dense-1.png 2151w" sizes="(max-width: 717px) 100vw, 717px" class="fr-fic fr-dii"> &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; Protruding nozzles &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp;Densely packed conical holesBeyond precision, Veco’s advanced Electroforming technology also enables more nozzle shape diversity. Nozzle cross-sections can be customized rather than using a one-size-fits-all design. Besides bell-mouth-shaped nozzles, conical nozzles with various taper angles and various other custom geometries can be fabricated without sacrificing accuracy and consistency. As the nozzle profile directly influences fluid performance, including drop speed and refill time, the enhanced nozzle profile diversity and customization possibility expand options for optimizing nozzles based on ink properties and printing parameters. Veco’s toolbox can create the ideal nozzle for your specific application.<img src="https://images.wevolver.com/eyJidWNrZXQiOiJ3ZXZvbHZlci1wcm9qZWN0LWltYWdlcyIsImtleSI6ImZyb2FsYS8xNzA1NTEwNzk4NTI4LTE3MDU1MTA3OTg1MjgucG5nIiwiZWRpdHMiOnsicmVzaXplIjp7IndpZHRoIjo5NTAsImZpdCI6ImNvdmVyIn19fQ==" width="1624" alt="inkjet nozzle shape diversity" srcset="https://insights.vecoprecision.com/hs-fs/hubfs/inkjet%20nozzle%20shape%20diversity.png?width=812&amp;height=293&amp;name=inkjet%20nozzle%20shape%20diversity.png 812w, https://insights.vecoprecision.com/hs-fs/hubfs/inkjet%20nozzle%20shape%20diversity.png?width=1624&amp;height=586&amp;name=inkjet%20nozzle%20shape%20diversity.png 1624w, https://insights.vecoprecision.com/hs-fs/hubfs/inkjet%20nozzle%20shape%20diversity.png?width=2436&amp;height=879&amp;name=inkjet%20nozzle%20shape%20diversity.png 2436w, https://insights.vecoprecision.com/hs-fs/hubfs/inkjet%20nozzle%20shape%20diversity.png?width=3248&amp;height=1172&amp;name=inkjet%20nozzle%20shape%20diversity.png 3248w, https://insights.vecoprecision.com/hs-fs/hubfs/inkjet%20nozzle%20shape%20diversity.png?width=4060&amp;height=1465&amp;name=inkjet%20nozzle%20shape%20diversity.png 4060w, https://insights.vecoprecision.com/hs-fs/hubfs/inkjet%20nozzle%20shape%20diversity.png?width=4872&amp;height=1758&amp;name=inkjet%20nozzle%20shape%20diversity.png 4872w" sizes="(max-width: 1624px) 100vw, 1624px" class="fr-fic fr-dii" style="width: 737px;">&nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; Freedom in nozzle shape &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp;Freedom in the channel definitionBesides sculpting the nozzle apertures, Electroforming allows the building to integrate channels and components on the nozzle plate itself. Its&nbsp;unique capability to stack product layers allows for functional integration within a single metal part&nbsp;without the need for adhesives or bonding processes.&nbsp;Integrated pathways for ink recirculation and reclamation can be seamlessly integrated without risk of layer peeling or adhesive deterioration and sub-micron overlay accuracy can unlock new freedom in channel design.<img src="https://images.wevolver.com/eyJidWNrZXQiOiJ3ZXZvbHZlci1wcm9qZWN0LWltYWdlcyIsImtleSI6ImZyb2FsYS8xNzA1NTEwNzk3MTExLTE3MDU1MTA3OTcxMTEucG5nIiwiZWRpdHMiOnsicmVzaXplIjp7IndpZHRoIjo5NTAsImZpdCI6ImNvdmVyIn19fQ==" width="438" alt="ink channel integrated in a nozzle plate" srcset="https://insights.vecoprecision.com/hs-fs/hubfs/ink%20channel%20integrated%20in%20a%20nozzle%20plate.png?width=219&amp;height=190&amp;name=ink%20channel%20integrated%20in%20a%20nozzle%20plate.png 219w, https://insights.vecoprecision.com/hs-fs/hubfs/ink%20channel%20integrated%20in%20a%20nozzle%20plate.png?width=438&amp;height=379&amp;name=ink%20channel%20integrated%20in%20a%20nozzle%20plate.png 438w, https://insights.vecoprecision.com/hs-fs/hubfs/ink%20channel%20integrated%20in%20a%20nozzle%20plate.png?width=657&amp;height=569&amp;name=ink%20channel%20integrated%20in%20a%20nozzle%20plate.png 657w, https://insights.vecoprecision.com/hs-fs/hubfs/ink%20channel%20integrated%20in%20a%20nozzle%20plate.png?width=876&amp;height=758&amp;name=ink%20channel%20integrated%20in%20a%20nozzle%20plate.png 876w, https://insights.vecoprecision.com/hs-fs/hubfs/ink%20channel%20integrated%20in%20a%20nozzle%20plate.png?width=1095&amp;height=948&amp;name=ink%20channel%20integrated%20in%20a%20nozzle%20plate.png 1095w, https://insights.vecoprecision.com/hs-fs/hubfs/ink%20channel%20integrated%20in%20a%20nozzle%20plate.png?width=1314&amp;height=1137&amp;name=ink%20channel%20integrated%20in%20a%20nozzle%20plate.png 1314w" sizes="(max-width: 438px) 100vw, 438px" class="fr-fic fr-dii" style="width: 756px;"> &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; an ink channel integrated into a nozzle plateIn addition, finishing the Electroformed part with protective metal coatings can produce a reliable, corrosive-resistant, and hydrophobic performance that lasts over the lifespan of the inkjet nozzle. At Veco, we are also able to provide our customers with a unique value-added service for product tracking by laser marking customers’ tracking codes or product info on individual products.As inkjet printing extends into new applications like 3D printing, bioprinting, microfluidics, solar cell manufacturing, and printed electronics, Electroformed nozzle plate performance becomes increasingly crucial. The new possibilities opened up by Veco’s Electroforming advancements offer inkjet printer manufacturers competitive advantages in engineering the next generation of printheads. The continuous advancement of lithographic and Electrodeposition processes has allowed Veco to take the next step in Electroforming nozzle plates, enabling inkjet printhead developers to innovate with higher nozzle density for greater print resolution, smaller drop volumes for finer details and graphics, optimized nozzle profiles for different ink formulation, faster print speeds through improved fluid performance, more robustness from integrated metal construction, low nozzle-to-nozzle pitch and minimal spread in first-to-last nozzle pitch not previously seen in this technology.<a href="https://insights.vecoprecision.com/cs/c/?cta_guid=8681c2ee-0a4a-407d-9e8c-85b23a7efd3f&signature=AAH58kE-bvTT0CBoBQJLErDcu0sV26Ycwg&pageId=152027346991&placement_guid=056f005b-1e5e-49f9-b6d2-99830614eb56&click=6bfd397f-cb72-41b8-b3f9-c25580e7ef4e&hsutk=3657d75bb60e675af5b57b37f1162b44&canon=https%3A%2F%2Finsights.vecoprecision.com%2Felevating-inkjet-printers-with-next-generation-electroformed-nozzle-plates&portal_id=1788947&redirect_url=APefjpGYHBpPSI52EVzCydJk0S3UCE_Qo_d8AMYS_UnDu5BvYK29R72CDhR4gsESOHH7mfk6OA4gLZ6wi7ItO7XQsAjUo2wFowLTRsRDVmsSFl2x1O7MRf9iM8TrfDlyxDeGNm-Z3CCe5kxWSuk3dl_ywdKaFIEiKNZD1h6gPtdNE2x4K5D2i0fvv8ir_Y9fL-GvmwKEg5GQEo1hx7WcmLL_kXOCvuOEEiuZyxv9YGGxMu1oAK1gDqQUjQGktt2XDsq2NNsgpJVXdFh5Kl8n-aTsB3_5lJJBWw&ts=1705478001902&__hstc=207439628.3657d75bb60e675af5b57b37f1162b44.1692535028868.1705052085230.1705478089263.30&__hssc=207439628.1.1705478089263&__hsfp=2289156809&contentType=blog-post" target="_blank" rel="noopener"><img alt="New Call-to-action" src="https://images.wevolver.com/eyJidWNrZXQiOiJ3ZXZvbHZlci1wcm9qZWN0LWltYWdlcyIsImtleSI6ImZyb2FsYS8xNzA1NTEwNzk4MzYzLTE3MDU1MTA3OTgzNjMucG5nIiwiZWRpdHMiOnsicmVzaXplIjp7IndpZHRoIjo5NTAsImZpdCI6ImNvdmVyIn19fQ==" class="fr-fic fr-dii" style="width: 725px;"></a>

Inkjet printheads work by jetting tiny droplets of ink onto paper or textiles to create text and images. A key component that enables this process is the inkjet nozzle plate. 

Elevating Inkjet Printheads with Next-Generation Electroformed Nozzle Plates

IntroductionEmbarking on the journey of CNC machining can feel like stepping into a realm of complexity, but with advancements like desktop CNC machines, the entry barrier has significantly lowered. In this detailed technical guide, we'll explore the essentials, debunk myths, and introduce you to the world of desktop CNC machining using examples like <a href="https://www.apsx.com/" target="_blank" rel="noopener noreferrer">APSX Machines</a>. Let's equip you with the knowledge to navigate this fascinating landscape.1. The Power of DeterminationThe Challenge:CNC machining demands precision, yet desktop CNC machines like those from APSX Machines make this challenge more accessible. Although they are portable and small, they are precision machines with industry-standard precision.Practical Steps:Imagine designing a prototype for a personal project using a desktop CNC machine. Set achievable goals, such as understanding the basics of tool selection and mastering the software interface. Celebrate each successful run on your desktop CNC, knowing that your determination is opening doors to precision manufacturing.2. Mastering Basic Math SkillsThe Myth:Contrary to the misconception that advanced math is a prerequisite, desktop CNC machines simplify the application of mathematical concepts.The Reality:Picture yourself creating a custom part using APSX's desktop CNC. Basic math skills in geometry and mathematics are essential but are applied in a user-friendly software environment. Explore tutorials provided by APSX Machines, envisioning a hands-on approach to learning CNC programming with ease.Recommended Resources:Consider <a href="https://www.apsx.com/support" target="_blank" rel="noopener noreferrer">APSX's learning materials</a> that emphasize practical examples tailored for desktop CNC machining. Imagine honing your mathematical skills with direct applications to your projects.3. Embracing the Learning CurveUnderstanding the Curve:Desktop CNC machines often have gentler learning curves compared to their industrial counterparts, making the CNC journey less intimidating.Strategies for Success:Envision encountering a challenge on your desktop CNC and overcoming it with the support of APSX's team. Engage in projects that gradually enhance your skills. Picture yourself exploring forums such as <a href="https://www.practicalmachinist.com/forum/" target="_blank" rel="noopener noreferrer">Practical Machinist</a> and <a href="https://www.cnczone.com/forums/" target="_blank" rel="noopener noreferrer">CNCZone</a> where fellow desktop CNC enthusiasts share insights, creating an environment conducive to learning.4. Unveiling OpportunitiesBeyond the Basics:Imagine having mastered the fundamentals on a desktop CNC machine. APSX Machines opens doors to affordable yet powerful solutions.Exploring Specializations:Envision specializing in precision machining with <a href="https://www.apsx.com/apsx-products" target="_blank" rel="noopener noreferrer">APSX's desktop CNC models</a>, offering versatility in applications. Picture yourself contributing to small-scale manufacturing or prototyping with ease, thanks to the accessible technology provided by APSX Machines.ConclusionEmbarking on the CNC machining journey is an exciting endeavor, especially with accessible solutions like APSX Machines. With determination, basic math skills, and a user-friendly learning curve, you'll unlock the vast potential within the desktop CNC machining realm. Are you ready to turn your ideas into precision reality? Your adventure begins now.#CNCMachining #DesktopCNC #PrecisionManufacturing #apsxnano #spydercnc #desktopmachines #desktopmanufacturing #swisscnc #LearningJourney #DeterminationPaysOff

Ever considered diving into the fascinating world of CNC machining, only to be discouraged by naysayers claiming it's too complex or challenging? Well, let's debunk those myths and ignite your passion for mastering CNC machining concepts.

Embarking on the journey of CNC machining

Climate change is a pressing global challenge with severe consequences for ecosystems, economies, and societies. Human activities in the past decades have led to an unprecedented increase in greenhouse gas emissions, accelerating global warming and its destructive effects. Today, scientists across various technological domains are exploring ways to combat climate change and prevent the earth from a scorching future. Uncrewed vehicles have emerged as a promising solution to the managing climate change and expediting human efforts in containing its damaging effects.&nbsp;Uncrewed vehicles are autonomous machines operating without a human pilot or operator, and they come in various forms, such as aerial, ground, and marine. Applications of uncrewed vehicles in industries like agriculture, forestry, ocean monitoring, and disaster response can reduce greenhouse gas emissions, conserve energy, and protect natural resources by reducing or replacing other technologies that have high carbon emissions. Drone technology is already being used in innovative ways around the world to combat climate change, by providing cheaper and more effective ways to document, monitor and tackle it. &nbsp;This article explores uncrewed vehicles and their role in combating climate change. The discussion focuses on the role of these vehicles in different industries, the challenges and limitations associated with their deployment, and their future in the fight against climate change.<h2 dir="ltr">What are Uncrewed Vehicles?</h2>Uncrewed vehicles, or autonomous vehicles, are machines operating without direct human intervention. They rely on sensors, artificial intelligence, and control systems for navigation and task completion with minimal human input. Autonomy is achieved by combining technologies like computer vision, machine learning, and advanced control systems, enabling the vehicle to perceive its environment and make decisions based on data.<h3 dir="ltr">Monitoring and conservation</h3>Uncrewed vehicles are increasingly being used for environmental monitoring and conservation efforts. These vehicles are equipped with various sensors to collect data on a number of natural parameters including air, water and soil quality, temperature, and animal and marine life. This data is then analyzed through AI to form conservation strategies, track the movement of endangered species, and identify areas of high pollution. Uncrewed vehicles also have the potential to protect ecosystems by reducing the pollution generated by conventional transportation activities. For example, uncrewed vessels can replace manned ships for tasks such as oceanographic surveys, oil spill cleanups, and environmental monitoring, reducing emissions and the risk of accidental pollution. Similarly, using aerial drones in place of surface vehicles can reduce carbon emissions and provide greater movement.Drones are already being utilized globally for environmental monitoring and conservation. This is demonstrated by scientists of Imperial College London who have designed drones that can attach sensors to trees to monitor environmental and ecological changes in forests (1); in Costa Rica, drones have been used to monitor tree degradation and the impact of illegal logging (2); and Dendra Systems, a start-up from Oxford is using aerial drones to plant trees with an aim of achieving up to 100,000 trees a day at abandoned mines in Australia, and mangroves forests in Myanmar (3).&nbsp;<h3>Transportation and emissions</h3>Transportation is the fastest growing source of emissions worldwide, and accounts for 17% of global greenhouse gas emissions. Since 1990, transport emissions have grown at an annual average rate of nearly 1.7%, faster than any other sector (4). In order to achieve the target of zero net emissions by 2050, innovative ways of reducing these emissions will have to be adopted.&nbsp;Drones present a promising technology to assist in bringing these emissions down while still carrying out transportation activities. Uncrewed vehicles, particularly drones, and small ground vehicles, often use electric propulsion systems, which produce zero tailpipe emissions. As technology advances, electric propulsion becomes feasible for larger vehicles, like the autonomous electric cargo ship, Yara Birkeland, which aims to reduce CO2 emissions by up to 90%&nbsp;(5).Fueled partly by the pandemic, uncrewed vehicle industry has made rapid advances in the past few years. Improvements in battery storage and reductions in costs have resulted in drones that can fly much longer distances, while advances in automation and AI have made it possible to develop drones that can communicate and deliver payloads effectively. Many nations are currently working on regulations governing drone usage and it is only a matter of time before drone technology can replace a proportion of delivery traffic and the associated carbon footprint. It will also create many new opportunities for organizations to boost productivity and efficiency while protecting the planet.An example of a zero impact uncrewed vehicles is the Wave Glider by Liquid Robotics (6). This autonomous surface vehicle is used for ocean conservation and is powered by a combination of solar and wave energy, enabling it to conduct long-duration ocean monitoring missions with minimal environmental impact. Vehicles such as the wave glider can be designed with environmental monitoring sensors to detect various marine parameters.<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1704889524163-drone2.png" style="width: 300px;" class="fr-fic fr-dib">Figure 1: Liquid Robotics’ Wave Glider UMV works using solar and tidal energy and can be equipped with sensors to collect marine data (6).Smart transportation systems integrate uncrewed vehicles with existing infrastructure, optimizing routes, reducing travel times, and minimizing energy consumption. They also facilitate renewable energy sources' integration into the charging infrastructure for electric uncrewed vehicles.<h2 dir="ltr">Disaster Response and Recovery</h2>Uncrewed vehicles are increasingly being utilized in disaster response and recovery operations, providing valuable support to emergency responders and relief agencies. Drones can quickly survey disaster-affected areas, providing high-resolution imagery and data to help assess damage, locate survivors, and plan rescue operations. This rapid assessment capability can save lives by enabling first responders to prioritize their efforts and allocate resources more efficiently.A real-life example of uncrewed vehicles in disaster response and recovery is the use of drones by humanitarian organizations such as the Red Cross. In the aftermath of natural disasters, drones have been deployed to assess damage, deliver aid, and support search and rescue operations. For instance, during the 2015 Nepal earthquake, drones were used to provide aerial imagery of the affected areas, helping to guide relief efforts and assess the extent of the damage (7).<h2 dir="ltr">Cloud Ground Control: Making drone fleet management more accessible&nbsp;</h2>As we have explored in this article, uncrewed vehicles are playing a pivotal role in the global effort to combat climate change. From monitoring forests and oceans to aiding in disaster relief, these autonomous technologies are proving to be invaluable assets in reducing greenhouse gas emissions and preserving our natural environment. Their diverse applications in various sectors showcase the potential for significant, positive environmental impacts.Traditionally, high-quality drone technology was the preserve of well-funded corporations or government entities. However, the software package, <a href="https://www.cloudgroundcontrol.com/" target="_blank">Cloud Ground Control</a>, serves as a catalyst in democratizing drone technology. The product lowers the barrier to entry of drone fleet management, allowing smaller organizations, local governments, and even community groups to deploy drone fleets for various purposes. This accessibility means that more players can contribute to climate change mitigation efforts, bringing diverse perspectives and solutions.CGC enables pilots and mission commanders to configure, monitor, and manage multiple autonomous drones and robots securely. These fleets can be used in the applications mentioned above to tackle climate change.In conclusion, uncrewed vehicles are not just futuristic concepts; they are current, active participants in the fight against climate change. As technology advances and their applications expand, these vehicles will continue to be integral in shaping a sustainable future, demonstrating the power of innovation in addressing some of the most pressing environmental challenges of our time.<h3 dir="ltr">References</h3>1. &nbsp; &nbsp;Brogan C. Drones that patrol forests could monitor environmental and ecological changes | Imperial News | Imperial College London [Internet]. Imperial News. 2020 [cited 2023 May 14]. Available from: https://www.imperial.ac.uk/news/207653/drones-that-patrol-forests-could-monitor/2. &nbsp; &nbsp;Lane K. Unmanned crop monitoring helps small farmers in Costa Rica [Internet]. Springwise. 2022 [cited 2023 May 14]. Available from: https://www.springwise.com/innovation/agriculture-energy/drones-help-small-farmers/3. &nbsp; &nbsp;Dendra Systems. Dendra | Restoration Ecology &amp; Ecosystem Services and Management [Internet]. Dendra Systems. [cited 2023 May 14]. Available from: https://dendra.io/4. &nbsp; &nbsp;IEA. Transport – Analysis [Internet]. Paris; 2022 [cited 2023 May 14]. Available from: https://www.iea.org/reports/transport5. &nbsp; &nbsp;Yara Birkeland | Yara International [Internet]. Yara None. 2021 [cited 2023 May 14]. Available from: https://www.yara.com/news-and-media/media-library/press-kits/yara-birkeland-press-kit/6. &nbsp; &nbsp;The Wave Glider | How It Works [Internet]. Liquid Robotics. [cited 2023 May 14]. Available from: https://www.liquid-robotics.com/wave-glider/how-it-works/7. &nbsp; &nbsp;Armed with drones, aid workers seek faster response to earthquakes, floods. Reuters [Internet]. 2016 May 16 [cited 2023 May 14]; Available from: https://www.reuters.com/article/us-humanitarian-summit-nepal-drones-idUSKCN0Y7003

A look at uncrewed vehicles' role in reducing greenhouse gas emissions with examples for forestry, ocean monitoring, and disaster relief. 

How Uncrewed Vehicles are Assisting in Combating Climate Change

<h2 id="isPasted">1. learn the basics of Electroforming</h2>Electroforming is a versatile <a href="https://www.vecoprecision.com/electroforming/electroforming-process/" rel="noopener" target="_blank">metal-forming process</a> that allows engineers to create complex, high-precision metal parts with ease. Combining high-accuracy lithography with Electrodeposition builds up products in the desired shape and thickness with ultimate control. Intricate geometries, fine details, and smooth surfaces unachievable through other fabrication methods can be easily achieved with Electroforming cost-effectively and with excellent repeatability.&nbsp;<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1704681958950-Veco-EF_capabilities-v1.2-3.jpeg" style="width: 662px;" class="fr-fic fr-dib">In comparison with other manufacturing technologies, Electroforming stands out with its high accuracy, short lead times, low costs, burr-free parts, design flexibility, surface replication abilities, and unchanged material properties. It is the technology of choice for high-volume production of complex, ultra-precision metal components across industries.<h2 id="isPasted">2. confirm&nbsp;design feasibility with the Electroforming technology</h2>technical features:<ul><li>geometry: freedom of design for intricate metal components</li><li>precision: feature size down to 2 microns, with tight tolerances below 1 micron.</li><li>accuracy: position accuracy achievable with Electroforming reaches micron level.</li><li>dimensions:&nbsp;product size up to 1370*1370mm, &nbsp;thickness from 5µm to 1200 µm cross sections: straight-walls, tapered profiles, and bell-mouth shapes can be provided.</li><li>5D: Multi-layer solutions allow designing beyond a 2D plane.</li><li>production volume: mass volume (fast prototyping supported).</li></ul>common applications by market:<ul><li>filtration: Sieves used in aerospace, defense, pharmaceutical, food processing, oil refinery, water treatment, research, and other industries</li><li>digital printing: inkjet nozzle plates, filter plates, or nozzle guards electronics/semiconductor: testing contactors, cantilevers, test probes, lead frames, and electrical parts in medical devices such as hearing aids</li><li>medical: precision metal sieves and meshes e.g. for nebulizers, flow regulation parts optical components:&nbsp;spectrometer slits&nbsp;and apertures, beam selectors, and encoder discs&nbsp;</li></ul><a href="https://www.vecoprecision.com/electroforming/electroforming-capabilities-and-applications/" rel="noopener" target="_blank">-&gt; learn more about capabilities and applications of Electroforming</a><h2>3. explore material options of the Electroforming technology</h2>Veco offers engineers a wide selection of material options to suit their specific application needs. Nickel and copper remain the most commonly used materials in the Electroforming process. However,&nbsp;besides copper,&nbsp;Veco also provides a range of proprietary&nbsp;nickel&nbsp;options with enhanced properties.&nbsp;These include:<ul><li>Meta-Nickel:&nbsp;Offers improved thermal resilience and mechanical strength compared to standard nickel. Ideal for high-performance applications.</li><li>Sulfamate Nickel:&nbsp;A non-reflective nickel that provides high ductility and&nbsp;can endure heat treatment such as laser cutting or welding. Useful&nbsp;for freedom in further assembly and specific optical properties.</li><li>Palladium-Nickel:&nbsp;Combines bio-compatibility with superior corrosion resistance. Suitable for medical devices and implants.</li><li>HR-Nickel:&nbsp;Exhibits excellent thermal stability at high temperatures. Applicable in aerospace and automotive industries.</li><li>Veco84:&nbsp;A high-hardness nickel alloy developed by Veco. Delivers increased hardness and tensile strength.</li></ul><img src="https://images.wevolver.com/eyJidWNrZXQiOiJ3ZXZvbHZlci1wcm9qZWN0LWltYWdlcyIsImtleSI6ImZyb2FsYS8xNzA0NjgxMDQ4MzI3LW1hdGVyaWFsLXByb3BlcnR5LnBuZyIsImVkaXRzIjp7InJlc2l6ZSI6eyJ3aWR0aCI6OTUwLCJmaXQiOiJjb3ZlciJ9fX0=" style="width: 661px;" class="fr-fic fr-dib" alt="material properties Electroforming">material propertyfunctional coatings to augment the characteristics of Electroformed components:<ul><li>Anti-reflective coatings improve optical clarity by reducing glare. Essential for high-precision optical systems.</li><li>Highly reflective coatings maximize light reflection. Used in solar panels, reflectors, and lighting fixtures.</li><li>Wear-resistant coatings extend the component lifetime in high-friction environments.</li><li>Corrosion-resistant coatings protect against degradation from chemicals, fluids, or salt spray.</li></ul><h2>4. co-engineering with our application engineer team</h2>To achieve the best possible solutions for the critical precision components in demand, Veco provides co-engineering support from initial design through prototyping and scaling to efficient industrial production:<ul><li>identify micro-precision challenges</li><li>envision solutions with the engineering team</li><li>rapid prototyping and iteration</li><li>seamless transition to volume production</li></ul><img src="https://images.wevolver.com/eyJidWNrZXQiOiJ3ZXZvbHZlci1wcm9qZWN0LWltYWdlcyIsImtleSI6ImZyb2FsYS8xNzA0NjgxMTI0NTI4LWNvX2RldmVsb3BtZW50LWUxNTkzNjczODIxOTEyLnBuZyIsImVkaXRzIjp7InJlc2l6ZSI6eyJ3aWR0aCI6OTUwLCJmaXQiOiJjb3ZlciJ9fX0=" style="width: 712px;" class="fr-fic fr-dib">co-development with Veco<h2>5. quality assurance</h2>Parts manufactured at Veco can be produced in a variety of cleanroom environments.&nbsp;To consistently provide and guarantee our customers with the best quality, Veco has been certified to the latest version of the ISO9001 quality management system.&nbsp;In addition, we use the Six Sigma method for continuous improvement of the quality of the processes.<a href="https://www.vecoprecision.com/about-us/quality/" rel="noopener" target="_blank">-&gt;&nbsp;learn more about our quality standards here</a>Veco’s two-step quality inspection:<ul><li>After every sample production, we produce a first article inspection report (FAIR)to&nbsp;ensure all the key parameters are within the predefined bandwidth.</li><li>After the quantitative inspection, a qualitative inspection to ensure the sample is created according to the quality requirements.</li></ul>

Electroforming enables engineers to produce complex, high-precision metal parts. This article helps engineers assess if Electroforming is a suitable solution and how to proceed with successfully transferring engineering design into high-quality components step by step.

Electroforming for engineers: getting started with Electroforming step by step

Just a year ago, on November 29, 2022, Enchanted Tools announced its entrance into the world of robotics with the introduction of its humanoid robot, Mirokaï. With the goal of producing 100,000 robots by 2032, Enchanted Tools' engineers are working tirelessly to bring their dream to life. Miroki has traveled from Paris to Las Vegas to Tokyo, gaining popularity and acclaim along the way. Laurent Vasse, Enchanted Tools' Industrial Director, shared the resources and technological support provided by maxon teams to help meet these challenges.<h2 dir="ltr">Enchanted Tools: useful robots to re-enchant the world.</h2>Enchanted Tools is a start-up with the goal of transforming the field of robotics. To make this possible, they have developed robot-characters called Mirokaï, which weigh 28kg and stand at 1.23m tall. These robots are designed to be both endearing and useful, with a unique appearance that combines animal and manga characteristics. The Mirokaï serve three main purposes.<ul><li dir="ltr">Move autonomously, thanks to an orbital globe on which they are perched.</li><li dir="ltr">Grip objects, using a universal handle that gives them a 97% success rate.</li><li dir="ltr">Interact with humans, in a timely manner, by being able to understand and execute voice commands.&nbsp;</li></ul><blockquote><blockquote>"The Mirokaï have been designed with simplification in mind: simplifying input, simplifying navigation and simplifying interaction, to help those who help on a daily basis, while providing ethical answers to today's robotics and AI challenges." says Jérôme Monceaux, CEO of Enchanted Tools.</blockquote></blockquote>Mirokaï robots are capable of carrying loads up to 3kg, which makes them suitable for various sectors such as hospitals, hotels, airports, and restaurants. These robots can relieve staff from performing the most tedious and physically demanding logistical tasks. What sets these robots apart from others is their animation-inspired design, and they are programmed to interact with people emotionally to enhance their adaptability.<img src="https://images.wevolver.com/eyJidWNrZXQiOiJ3ZXZvbHZlci1wcm9qZWN0LWltYWdlcyIsImtleSI6ImZyb2FsYS8xNzAyNTAzNTczODU4LVNlzIFxdWVuY2UgMTEuMDBfMjhfMTNfMjcucG5nIiwiZWRpdHMiOnsicmVzaXplIjp7IndpZHRoIjo5NTAsImZpdCI6ImNvdmVyIn19fQ==" style="width: 300px;" class="fr-fic fr-dib">The Mirokaï robot character weighs 28kg and is 1.23m tall.<blockquote>“Since the first prototype was presented to the press, we have successfully developed a dozen demonstrators, which have enabled us to validate the robot’s impact, particularly with the help of healthcare professionals.” explains Laurent Vasse, Industrial Director at Enchanted Tools.</blockquote>Enchanted Tools' 70 engineers are now moving on to industrialization after a phase of concurrent engineering to strike the perfect balance between time-to-market, performance, and price.Open urban factory project to revolutionize robotic industrializationIn 2024, the Mirokaï will become a reality as the first pilot line is implemented. This will allow the production of approximately 50 robots by the end of the year. Previously, the R&amp;D engineers had designed and assembled demonstrators in the R&amp;D offices. However, with the introduction of the pilot line, the robot assembly process can be designed under conditions that closely mimic the industrial model. Laurent Vasse provided this information.Enchanted Tools is planning to open a factory in the heart of Paris. The company wants to show that robotics can re-enchant the world instead of dehumanizing it. The factory will not only produce robots but also introduce the world of robotics, mechatronics, and AI to people. According to Laurent Vasse, the company's goal is to change people's beliefs about this industry and democratize it. They hope to inspire people to pursue careers in this field as well.Within the factory Enchanted Tools there will be a broad range of activities and opportunities for engagement. Including:&nbsp;<ul><li dir="ltr">Industrial area,&nbsp;where assembly operations can be mastered.</li><li dir="ltr">Maintenance and assistance, where Enchanted Tools customers can benefit from the support they need once the robots are on the market.</li><li dir="ltr">R&amp;D&nbsp;Centre&nbsp;where Enchanted Tools engineers further develop the company's know-how.</li></ul>The factory is scheduled to open its doors in the summer of 2024, when all media attention will be focused on Paris, for the Olympic Games."We imagined this concept of an urban factory as one that could be replicated in other parts of the world, where we encounter the same issues of development, brand awareness, and robot maintenance. We therefore plan to duplicate this concept in North America, China, or Japan, to support our commercial development with this type of entity, which will combine all the skills we need to deploy in these regions" further explains Laurent Vasse.<img src="https://images.wevolver.com/eyJidWNrZXQiOiJ3ZXZvbHZlci1wcm9qZWN0LWltYWdlcyIsImtleSI6ImZyb2FsYS8xNzAyNTAzNzkwNTM4LW1heG9uIEVuY2hhbnRlZCBUb29scyBCdXJlYXUgZXR1ZGVzIDIucG5nIiwiZWRpdHMiOnsicmVzaXplIjp7IndpZHRoIjo5NTAsImZpdCI6ImNvdmVyIn19fQ==" style="width: 300px;" class="fr-fic fr-dib">maxon Engineers worked closely with the Enchanted Tools team to solve technical challenges.<h2 dir="ltr" id="isPasted">100,000 robots in 10 years</h2>The pilot-line aims to produce around 50 robots in 2024, then 200 - 300 units in 2025. From 2026 onwards, Enchanted Tools is set to use a larger factory to produce a thousand robots a year, then ramp up production to 100,000 robots by 2032. "From the start, our goal has been to produce robots in large quantities, on a massive scale. This means having working methods, in terms of development and industrialization, that are revolutionary for the world of robotics”, explains Laurent Vasse. For the teams at Enchanted Tools, the challenge is to find the right balance between improving control and retaining a form of agility. In other words, Enchanted Tools strives to retain the flexibility that is the strength of start-ups, while applying robust methodologies worthy of more mature industries, to successfully initiate the industrialization phase.&nbsp;<blockquote>"To succeed in this challenge, we needed partners like maxon, capable of following us in this way, with excellent technological mastery and the ability to adapt and buildup in industrialization,", says Laurent Vasse, Industrial Director of Enchanted Tools.</blockquote><h2 dir="ltr">maxon x Enchanted Tools: strong collaboration brings the project to life.</h2>From the start of the project, Enchanted Tools' teams worked hand in hand with precision mechatronic system company, maxon France. Maxon assisted Enchanted Tool's to select the perfect drive system, size the products correctly, and customize certain elements according to the current and future needs of their project. "Right from the start, we were thinking in terms of industrialization and volume", says Kévin Schwartz, sales engineer for maxon France. He continues: "There's a huge gap between current production volumes and projections for the coming years. Thanks to the maxon group's industrial volumes and our production facilities, we were able to be extremely reactive, since these products were already in our catalog, and we were able to make the necessary customizations.”<img src="https://images.wevolver.com/eyJidWNrZXQiOiJ3ZXZvbHZlci1wcm9qZWN0LWltYWdlcyIsImtleSI6ImZyb2FsYS8xNzAyNTA0MDE3MTA5LU1heG9uIEZyYW5jZSAtIDI3IEp1aW4gMjAyMy00OTIuanBnIiwiZWRpdHMiOnsicmVzaXplIjp7IndpZHRoIjo5NTAsImZpdCI6ImNvdmVyIn19fQ==" style="width: 300px;" class="fr-fic fr-dib">The prototypes are tested against a variety of constraints.&nbsp;The maxon team then helped Enchanted Tools with product sizing and the choice of motorization ranges, taking into account the technical constraints and very tight deadlines required to present this new robot. EC-i 40 motors with planetary gearboxes were chosen for the Ball Bot, while ECX brushless motors with a diameter of 22mm are used for the orbital axes.To control industrialization, the maxon and Enchanted Tools project teams worked on different categories of prototypes (A, B and C). Each prototype is tested against functional, design, service life, and normative constraints, moving toward the final product and production, this approach enables the teams to anticipate the product's maturity.&nbsp;<blockquote>"The advantage of this approach is that it's robust when it comes to mass production. We go through all the design validation stages, to eliminate as many risks as possible, and then be able to calmly launch large volumes for industrialization", adds Kévin Schwartz.</blockquote>Thanks to the technological support provided by <a href="https://www.maxongroup.fr/maxon/view/content/index" target="_blank" rel="noopener noreferrer">maxon France</a>, the Enchanted Tools teams were able to move ahead quickly with industrialization. This partnership is one crucial step towards the realization of the Mirokaï project, which is set to influence the robotics landscape.&nbsp;

A year ago, French company Enchanted Tools unveiled its prototype humanoid robot, Mirokaï. The ambitious team plans to produce 100,000 robots by 2032. 



Building a humanoid robot in under a year

<a href="https://precisiebeurs.nl/home-en/" target="_blank" rel="noopener noreferrer">The Precision Fair 2024</a>, held on November 13 and 14, 2024, at the Brabanthallen in 's-Hertogenbosch, the Netherlands, was a significant event in the field of precision technology. This fair served as a crucial platform for the entire precision technology value chain, emphasizing the importance of this technology as a stable foundation for many devices and components in our daily lives.&nbsp;Precision technology&nbsp;involves the development, production, and assembly of complex products requiring very high accuracy. Think, for example, of products such as microchips, microscopes, measuring equipment, and robots.During its 22nd edition, the Precision Fair facilitated meetings, collaborations, and knowledge sharing, which are essential to keep pace with rapid technological advancements.&nbsp;The event featured six main topics: Mechatronic Engineering Systems, Metrology, Vacuum &amp; Clean, Micro Processing, Motion &amp; Laser Photonics, and Production for High Precision. These topics allowed visitors to engage with experts and explore solutions in these cutting-edge areas.The Precision Fair has consistently played a pivotal role in bringing together various stakeholders in the precision technology sector to collaborate on the next generation of technological innovations. The event was organized by Mikrocentrum and supported by various media partners, underlining its significance in the industry.<iframe width="640" height="360" src="https://www.youtube.com/embed/2NDTXiOq_C4?&amp;feature=youtu.be&amp;wmode=opaque&amp;rel=0" frameborder="0" allowfullscreen="" class="fr-draggable"></iframe> <h2 dir="ltr">Highlights from the Precision Fair 2023</h2>Highlights from the 2-day event included:<h3 dir="ltr">Innovative Deburring Machines&nbsp;</h3>Dieter Munz, Director of Ultratec Innovation GmbH, presented deburring machines equipped with a robotic system for 24/7 workpiece loading. This innovation highlighted the strides in automation and manufacturing efficiency.<h3 dir="ltr">European Semiconductor Market Insights</h3>Dr. Theresa Spaan-Burke from VDMA EMINT provided valuable insights into the European semiconductor market, discussing its business climate and future outlook, which is crucial for understanding industry trends.<h3 dir="ltr">Digital Transformation in Precision Machines</h3>Mauro Fusco, Senior Application Engineer at The MathWorks BV, discussed the integration of digital technologies in precision machines, emphasizing the importance of digital transformation in enhancing machine performance.<h3 dir="ltr">The Power of Precision</h3>Frank Loobeek from <a href="https://mifa.eu/en" target="_blank" rel="noopener noreferrer">Mifa Aluminium BV</a> highlighted the significance of precision in manufacturing, focusing on how precision impacts product quality and performance.<h3 dir="ltr">Advancements in Metal Additive Manufacturing</h3>Rob van Loon from <a href="https://www.kmwe.com/" target="_blank" rel="noopener noreferrer">KMWE Precision BV</a> explored the challenges and solutions in metal additive manufacturing, particularly focusing on the impact of tolerances on manufacturability and cost.<h3 dir="ltr">Data-Driven Design Improvement</h3>Dr. Willem Dijkstra from VDL ETG presented on the use of data analytics in improving the design and reliability of precision components, showcasing the potential of data-driven approaches in precision engineering.<h1 dir="ltr">Young Talent Award Winners</h1>New innovations will be driven by the next generation, which is why Mikrocentrum offers young talent and their budding technology projects a stage there through its Young Talent Program.&nbsp;Start-ups and student teams send in a 30-second pitch about their technology or product and hold a three-minute pitch on the day itself. A jury composed of Bert-Jan Woertman, the Director of Mikrocentrum, and Richard Hulskes, Co-founder of Wevolver, among others, decide the winners based on factors such as the design and substantiation underpinning the presented innovation.<h3 dir="ltr">2024 Young Talent Award Winners&nbsp;</h3><a href="https://www.linkedin.com/company/mikrocentrum/" target="_blank">Mikrocentrum</a> presented the Young Talent Award to <a href="https://www.linkedin.com/company/project-march/" target="_blank">Project MARCH</a> and <a href="https://www.linkedin.com/company/wevolver/" target="_blank">Wevolver</a> to <a href="https://www.linkedin.com/company/team-polar/" target="_blank">Team POLAR</a>. Both teams make real social impact with their solutions.Project March creates exoskeletons that enable people with spinal cord injuries to have a greater range of motion and movement. &nbsp;help people with spinal cord injuries.&nbsp;<img src="https://images.wevolver.com/eyJidWNrZXQiOiJ3ZXZvbHZlci1wcm9qZWN0LWltYWdlcyIsImtleSI6ImZyb2FsYS8xNzAwNDc1NjU0OTQxLTNELU1vZGVsLW9mLU1hcmNoLUlWLmpwZyIsImVkaXRzIjp7InJlc2l6ZSI6eyJ3aWR0aCI6OTUwLCJmaXQiOiJjb3ZlciJ9fX0=" style="width: 300px;" class="fr-fic fr-dib">Concept of the exoskeleton. Image: Project March.&nbsp;Team Polar aims to venture into the unexplored territories of the Antarctic with an autonomous and sustainable vehicle. They want to enable global accessibility of Antarctic research via a modular research platform, detecting new routes, and doing this all in an economical, safe and environmentally-friendly way.&nbsp;Team Polar won $5000 worth of media support from Wevolver. Stay tuned for more articles about this innovative group soon!

The Precision Fair 2023 served as a platform for professionals to share knowledge, explore new ideas, and witness the latest technological advancements, underlining the sector's vital role in various industries and scientific research.

Precision Fair Trade Show showcases young talent enabling autonomous Antarctic research

R&amp;D engineers often face challenges in designing and fabricating advanced micro-precision components. This includes achieving micro-scale features to meet the challenge of miniaturization, producing optimized geometries that balance strength, weight, and functionality, and incorporating thin-walled sections and different cross-section options. All while meeting stringent surface finish and tolerance requirements for precision engineering, and developing/finding optimized alloys and compositions for enhanced performance and design demand.Electroforming is a versatile Additive Manufacturing process that allows for the production of <a href="https://www.vecoprecision.com/products/" rel="noopener" target="_blank">high-precision metal parts</a> with intricate design, fine details, and tight tolerances. It can be used to create micro-scale components with complex features in <a href="https://www.vecoprecision.com/electroforming/materials-used-in-electroforming/" rel="noopener" target="_blank">a wide variety of different materials</a>. Components made through&nbsp;Electroforming also have excellent mechanical properties and surface finishing.Engineers can overcome many of these challenges and push the boundaries of possible designs beyond what other manufacturing processes can achieve, enabled by Electroforming’s capability in miniaturization, design flexibility, and material and property options.<ul id="isPasted"><li>Miniaturization capabilities:&nbsp;Electroforming provides unique capabilities in miniaturization and micro-engineering,&nbsp;capable of producing metal components with microscopic feature sizes down to 2 microns. The technology&nbsp;has&nbsp;demonstrated its ability&nbsp;to&nbsp;meet stringent tolerance demands down to ±1 micron. This allows&nbsp;Electroforming to enable next-generation innovations in&nbsp;industries such as&nbsp;microelectronics, microelectromechanical systems (MEMS), sensors, and microfluidics, as the demand for ever-smaller components with complex micro-scale features increases.</li><li>Design flexibility:&nbsp;Electroforming unlocks unprecedented design flexibility for intricate metal components. The process empowers engineers to explore creative, complex geometries without being constrained by conventional manufacturing limitations. It facilitates rapid prototyping of&nbsp;designs with sophisticated shapes and intricate details typically seen as not manufacturable with conventional manufacturing processes. In addition,&nbsp;Electroforming can construct complex geometries beyond two-dimensional designs difficult or impossible to achieve with other subtractive methods.&nbsp;The extraordinary design flexibility is further leveraged by Electroforming’s capability to produce highly complex parts without excessive tooling costs or lead times&nbsp;while maintaining the outlook of high-volume serial production.</li><li>Material and property&nbsp;control:&nbsp;Electroforming technology allows depositing metal alloys to tailor specific material properties like mechanical or thermal characteristics. Veco offers a variety of metals for Electroforming, including Meta-Nickel, Sulfamate Nickel, Palladium-Nickel, HR-Nickel, and Veco84 - Veco’s specially formulated nickel. Copper and various surface coatings are also available. Veco's expertise in Electroforming and material development further empowers engineers to optimize mechanical, thermal, electrical, magnetic, and other properties to fulfill designed function. By leveraging Electroforming technology, engineers can specify material property demand to achieve targeted performance in their innovative component designs.</li></ul><strong style="box-sizing: border-box; -webkit-font-smoothing: antialiased; text-rendering: optimizelegibility; line-height: inherit; color: rgb(55, 55, 55); font-family: Graphit, sans-serif; font-size: 1.125rem; background-color: transparent;">How Veco supports engineers with the co-engineering procedure Fully leveraging the&nbsp;capabilities of <a href="https://www.vecoprecision.com/electroforming" rel="noopener" target="_blank" style="box-sizing: border-box; -webkit-font-smoothing: antialiased; text-rendering: optimizelegibility; background: transparent; color: rgb(224, 98, 153); text-decoration-line: none;">E</a><a href="https://www.vecoprecision.com/electroforming" rel="noopener" target="_blank" style="box-sizing: border-box; -webkit-font-smoothing: antialiased; text-rendering: optimizelegibility; background: transparent; color: rgb(224, 98, 153); text-decoration-line: none;">lectroforming</a> requires&nbsp;close&nbsp;collaboration with&nbsp;Electroforming specialists.&nbsp;Veco&nbsp;is&nbsp;the world leader&nbsp;in&nbsp;Electroforming technology&nbsp;and&nbsp;has worked with various industry-leading organizations to help bring to life next-generation products, combining our expertise in precision engineering, tailored application engineering services, and customer engineers’&nbsp;demand. To achieve the best possible solutions for the critical precision components in demand, Veco provides co-engineering support from initial design through prototyping and scaling to efficient industrial production:<img src="https://insights.vecoprecision.com/hs-fs/hubfs/co_development-e1593673821912.png?width=2560&amp;height=865&amp;name=co_development-e1593673821912.png" width="2560" height="865" loading="lazy" alt="co_development-e1593673821912" srcset="https://insights.vecoprecision.com/hs-fs/hubfs/co_development-e1593673821912.png?width=1280&amp;height=433&amp;name=co_development-e1593673821912.png 1280w, https://insights.vecoprecision.com/hs-fs/hubfs/co_development-e1593673821912.png?width=2560&amp;height=865&amp;name=co_development-e1593673821912.png 2560w, https://insights.vecoprecision.com/hs-fs/hubfs/co_development-e1593673821912.png?width=3840&amp;height=1298&amp;name=co_development-e1593673821912.png 3840w, https://insights.vecoprecision.com/hs-fs/hubfs/co_development-e1593673821912.png?width=5120&amp;height=1730&amp;name=co_development-e1593673821912.png 5120w, https://insights.vecoprecision.com/hs-fs/hubfs/co_development-e1593673821912.png?width=6400&amp;height=2163&amp;name=co_development-e1593673821912.png 6400w, https://insights.vecoprecision.com/hs-fs/hubfs/co_development-e1593673821912.png?width=7680&amp;height=2595&amp;name=co_development-e1593673821912.png 7680w" sizes="(max-width: 2560px) 100vw, 2560px" style="box-sizing: border-box; -webkit-font-smoothing: antialiased; text-rendering: optimizelegibility; border: 0px; height: auto; width: 2560px;" class="fr-fic fr-dii"><ol><li>identify micro-precision challenges To create pioneering products, micro-precision components are often required.&nbsp;In the early conceptual stages, Veco partners with&nbsp;customers’&nbsp;engineers to deeply understand product goals, use cases, and performance requirements. We identify precision demands and micro-engineering challenges needed to achieve next-generation innovation. Our expertise helps determine where&nbsp;Electroforming can provide unique benefits.</li><li>envision solutions with the engineering team Veco's&nbsp;application&nbsp;engineering&nbsp;team draws on&nbsp;their expertise and&nbsp;experience to&nbsp;develop&nbsp;the optimal&nbsp;manufacturing solution, ensuring quality and efficiency. We select the&nbsp;most suitable&nbsp;techniques, define key&nbsp;features,&nbsp;simulate designs digitally,&nbsp;control crucial&nbsp;parameters, and determine final inspection protocols. Continuous feedback and iteration during co-engineering ensures&nbsp;efficient and effective optimization of the solution.</li><li>rapid prototyping and iteration As the world leader in micro-precision parts, Veco is the first in the industry to use Laser Direct Imaging technology. As an early pioneer of LDI, Veco can rapidly prototype complex designs. It not only shortens lead time and cuts cost, but also allows for more design flexibility. As the Laser Direct Imager is capable of projecting high-resolution images directly from a CAD file, digital changes allow fast and easy adjustments to be made to new photoresists. This allows multiple test runs which is highly beneficial for sampling and testing.&nbsp;</li><li>seamless transition to volume production After exhaustive prototyping and testing, Veco helps to swiftly scale up to industrial production while maintaining consistent quality. Our expertise in design for manufacturing ensures a smooth transition, leveraging prototypes and pre-existing processes to launch efficient volume production. Support continues through the production lifecycle to ensure performance.&nbsp;</li></ol>With our collaborative co-engineering approach, Veco aims to empower engineers in various industries to achieve next-level breakthroughs by providing critical precision components and tailored Electroforming services. Interested to figure out more? Don't hesitate to reach out to <a href="https://insights.vecoprecision.com/contact-veco-1" rel="noopener" target="_blank">discuss your projects with our engineers</a>.

Electroforming provides a pathway to overcoming fabrication challenges, empowering R&D engineers to reach past the limits of conventional manufacturing processes. To fully leverage Electroforming technology and engineering creativity, Veco provides a co-engineering service to empower the engineers.

Electroforming for Engineers: overcome R&D challenges by co-engineering with Electroforming technology

<h2 id="isPasted">Introduction</h2>In the world of precision machining, CNC (Computer Numerical Control) lathes are indispensable tools for manufacturing a wide range of components. Two popular types of CNC lathes are Swiss CNC lathes and regular CNC lathes. In this blog, we'll delve into the key differences between these two lathe types and compare the&nbsp;<a href="https://www.apsx.com/apsx-nano-cnc-swiss-lathe" target="_blank">APSX-NANO</a>, a Swiss CNC lathe, with a&nbsp;<a href="https://www.haascnc.com/machines/lathes.html" target="_blank">HAAS regular CNC lathe</a>.<h2>Swiss CNC Lathe: APSX-NANO</h2>The APSX-NANO is a Swiss CNC lathe known for its precision and ability to create intricate and small parts. This type of lathe is particularly suited for producing small and complex components with tight tolerances. Here are some features and advantages of the APSX-NANO:Guide Bushing: Swiss CNC lathes like the APSX-NANO utilize a guide bushing, which provides excellent support to the workpiece, minimizing vibration and ensuring precise machining. This feature is crucial when working with small, delicate parts.Material Feeding: In Swiss CNC lathes, the material is fed through a guide bushing, allowing for the creation of long and slender parts with exceptional precision. The ability to work with bar stock efficiently is a distinct advantage.Tooling Setup: The APSX-NANO allows for quick tool changes, reducing downtime between setups and enhancing overall productivity. It also offers two live tools for extra versatility.<h2>Regular CNC Lathe: HAAS</h2>HAAS is a well-known manufacturer of regular CNC lathes. These machines are versatile and widely used in a variety of industries for both small and large-scale production. Let's examine the key features and advantages of a HAAS CNC lathe:Chucking: Regular CNC lathes use chucks to hold the workpiece, which is different from the guide bushing used in Swiss CNC lathes. This chucking system is suitable for a wide range of part sizes and shapes.Material Handling: HAAS lathes can handle a broader spectrum of materials, making them a preferred choice for general machining applications. They are not limited to bar stock and can work with castings, forgings, and more.Tool Capacity: Regular CNC lathes often have a higher tool capacity, allowing for more tooling options during the machining process. This is advantageous for complex part production.Simplicity: HAAS lathes are generally considered more straightforward to operate and set up compared to Swiss CNC lathes. They are a better choice for shops that need versatility and ease of use.<h2>Choosing the Right Lathe</h2>The choice between a Swiss CNC lathe like the APSX-NANO and a regular CNC lathe like HAAS depends on your specific machining needs. Consider the following factors when making your decision:Part Complexity: If you primarily work with intricate, small parts, a Swiss CNC lathe may be the better choice.Material Variety: If your machining tasks involve a wide range of materials, a regular CNC lathe may be more versatile.Tooling Requirements: Assess your tooling needs and the number of tools required for your projects. This will help determine whether a regular or Swiss CNC lathe is more suitable.Production Volume: Consider the volume of parts you need to produce. For high-volume production, a regular CNC lathe may be more efficient, while Swiss CNC lathes excel at small-batch and precision work.<h2>Conclusion</h2>Both Swiss CNC lathes like the APSX-NANO and regular CNC lathes like HAAS have their own set of advantages and applications. The choice between them ultimately comes down to your specific machining needs and production requirements. By understanding the key differences and features of each type, you can make an informed decision and select the lathe that best suits your manufacturing operations.

In the world of precision machining, CNC (Computer Numerical Control) lathes are indispensable tools for manufacturing a wide range of components. Two popular types of CNC lathes are Swiss CNC lathes and regular CNC lathes. 

Swiss CNC Lathe vs. Regular CNC Lathe: A Comparative Analysis

tolerances &nbsp;below 1µm Electroforming&nbsp;enables extremely high precision and accuracy in producing fine details and complex geometries. It can fabricate parts with tolerances as tight as below 1&nbsp;micron. This degree of precision is enabled by combining advanced lithography with highly controlled Electrochemical deposition and accurate replication.&nbsp;The tight tolerances offered by Electroforming make it a critical technology in industries where even the smallest deviation can significantly impact the performance of the end product.various functional coatings available to meet different demands Coatings can enhance the properties of the Electroformed components, making them more suited to specific applications. At Veco, a variety of functional coatings are provided, such as anti-reflective coatings for superior optical performance, reducing glare, and enhancing the clarity of the transmitted image. In contrast to anti-reflective coatings, highly reflective coatings are used to maximize the reflection of light. They find applications in various fields, including solar energy, lighting, and optics. Moreover, With wear-resistant coatings, component lifespan can be effectively extended, while corrosion-resistant coatings can protect components against harsh environments.freedom of design Electroforming unlocks unprecedented freedom of design for intricate metal components. The Electroforming process empowers engineers to explore creative, complex geometries without being constrained by conventional manufacturing limitations. It facilitates rapid prototyping of engineer designs with sophisticated shapes and&nbsp;intricate details&nbsp;typically seen as not manufacturable with conventional manufacturing processes (<a href="https://www.vecoprecision.com/electroforming/electroforming-vs-other-technologies/" rel="noopener" target="_blank">check comparison of Electroforming and other precision metal manufacturing processes here</a> ). The extraordinary design flexibility is further leveraged by Electroforming’s capability to produce highly complex parts without excessive tooling costs or lead times.multi-layer structure Electroforming has evolved beyond its origins as a process for simple two-dimensional metal sheets and foils. Advanced multi-layer Electroforming now enables the fabrication of complex three-dimensional structures through a layer-by-layer buildup method. This layer-by-layer fabrication approach facilitates the creation of complex geometries and internal structures impossible to produce using conventional subtractive methods.<img src="https://images.wevolver.com/eyJidWNrZXQiOiJ3ZXZvbHZlci1wcm9qZWN0LWltYWdlcyIsImtleSI6ImZyb2FsYS8xNjk2NTkzOTI2ODg0LXBpY3R1cmUxX3dldm9sdmVyLlBORyIsImVkaXRzIjp7InJlc2l6ZSI6eyJ3aWR0aCI6OTUwLCJmaXQiOiJjb3ZlciJ9fX0=" style="width: 762px;" class="fr-fic fr-dib">Example of a multi-layer structuredifferent feature cross-sections Electroforming allows precise fabrication of metal parts with diverse cross-sectional shapes, &nbsp;straight-walls, tapered profiles, and bell-mouth shapes that can be produced through advanced process control. Veco utilizes <a href="https://www.vecoprecision.com/design-guideline/" rel="noopener" target="_blank">two distinct Electroforming processes -&nbsp;</a><a href="https://www.vecoprecision.com/design-guideline/" rel="noopener" target="_blank">Plating defined&nbsp;and&nbsp;Photo defined</a>. The&nbsp;plating defined&nbsp;method creates bell-mouth-shaped cross-sections by modulating current density during plating. The&nbsp;photo-defined&nbsp;technique uses patterned resist layers of varying thickness to form straight-walled geometries. These two methods&nbsp;can be&nbsp;combined to provide engineers with a high degree of design flexibility to meet specific functional needs.<img src="https://images.wevolver.com/eyJidWNrZXQiOiJ3ZXZvbHZlci1wcm9qZWN0LWltYWdlcyIsImtleSI6ImZyb2FsYS8xNjk2NTkzOTEwNjQ2LXBpY3R1cmUyIHdldm9sdmVyLlBORyIsImVkaXRzIjp7InJlc2l6ZSI6eyJ3aWR0aCI6OTUwLCJmaXQiOiJjb3ZlciJ9fX0=" style="width: 762px;" class="fr-fic fr-dib">Example of multiple&nbsp;position accuracy down to 1 µm The position accuracy achievable with Electroforming reaches the micron level. This micro-scale accuracy empowers the fabrication of components with intricate details positioned exactly as designed, making it an ideal choice for applications where precision is paramount, such as in the fields of optics, aerospace, medical devices, and microelectronics.available materials As the industry-leading Electroforming specialist, Veco expands material capabilities, offering not just commonly used Nickel and Copper, but also a variety of proprietary alloys tailored for specific applications. These include Meta-Nickel for thermal resilience and mechanical robustness, Sulfamate Nickel for high ductility and low internal stresses, Palladium-Nickel for bio-compatibility in combination with superior resistance, HR-Nickel for thermal stability, and Veco84 - Veco’s specially formulated nickel with superior hardness and strength.feature size down to 2 µm Electroforming is&nbsp;capable of producing metal components with microscopic feature sizes down to 2 microns.&nbsp;With this micro-scale resolution, Electroforming facilitates the production of miniaturized components with delicate details for applications from micro-electronics to micro-optics. Tiny holes, channels, pillars, and other geometries can be incorporated to meet mechanical, fluidic, or optical requirements.product size up to 1370*1370mm Electroforming provides a scalable solution for large yet intricate metal parts. Through advanced equipment and process control, Electroformed parts can be fabricated with dimensions up to 1370 x 1370 mm. The combination of part size and precision empowers innovation in new domains that demand both high accuracy and macro-scale dimensions.product thickness from 5µm to 1200 µm Electroforming enables precise control over a broad deposit thickness range spanning from micrometers to millimeters - thin layers down to 5 microns and thicker deposits up to 1200 microns. This broad thickness range allows Electroforming to meet the needs of diverse applications from delicate MEMS structures to robust macro-scale components.

Electroforming is a versatile Additive Manufacturing process for the production of high-precision and complex metal parts. This article provides an overview of key features and capabilities that make Electroforming a crucial manufacturing technology for engineers to get acquainted with.

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