Leica Absolute Tracker ATS800

The Leica Absolute Tracker ATS800 is a direct-scanning laser tracker designed for high-precision measurements in large-scale industrial environments. It combines C-FMCW scanning and reflector tracking in one portable unit, enabling accurate measurement of complex surfaces, fine edges, and detailed features from distances up to 40 meters.

Featuring AI-powered FeatureDetect, the ATS800 automates the identification of features like holes and edges, while PowerLock technology streamlines alignment to reflectors, minimizing setup time. Its integration capabilities with AMRs and automation systems support autonomous workflows, enhancing manufacturing efficiency. TruePoint technology ensures high measurement fidelity across intricate geometries. 

The ATS800 operates wirelessly via built-in WiFi, is battery-powered for field use, and maintains performance in challenging conditions with IP54 certification. Its lightweight, compact design makes it suitable for flexible deployment across diverse production environments. 

Features of Leica Absolute Tracker ATS800

The Leica Absolute Tracker ATS800 integrates high-accuracy C-FMCW scanning and reflector tracking for large-scale metrology. Key features include automated feature recognition, rapid alignment, and compatibility with robotic systems, enhancing inspection workflows. Let’s explore some more features in detail: 

Precision Scanning and Surface Recognition

The Leica Absolute Tracker ATS800 employs C-FMCW scanning technology to capture precise measurements of complex geometries and large surfaces from distances of up to 40 meters. It is equipped with TruePoint interferometer technology, which enhances accuracy by identifying the true centre of measurement points, even on intricate components. The system combines direct scanning and reflector tracking, allowing for seamless inspection of fine edges, holes, and other features. This dual-mode capability supports both broad area coverage and detailed analysis, eliminating the need for multiple devices or setups.

Workflow Integration and Automation Compatibility

The ATS800 is engineered to integrate directly into automated workflows. It supports mounting on Autonomous Mobile Robots (AMRs) and sliders, enabling autonomous operation in manufacturing environments. The device is compatible with Hexagon and third-party software, reducing training time and simplifying deployment across existing systems. Its AI-powered FeatureDetect automatically identifies and measures key features such as holes and edges, improving consistency and minimizing manual input. PowerLock technology streamlines the setup process by auto-aligning the system to reflectors, which helps reduce downtime.

Remote Operation and Safety Features

Designed with operator safety and accessibility in mind, the ATS800 allows remote measurements via built-in WiFi, making it suitable for hazardous or hard-to-reach areas. Its long-range capability of up to 40 meters will enable inspections to be conducted at a safe distance, reducing exposure to potentially dangerous environments. The battery-powered design enables untethered operation across various field or factory floor scenarios. These features collectively support the execution of inspections without compromising safety or accessibility.

Durability and Portability

Designed for use in demanding industrial environments, the ATS800 features an IP54 ingress protection rating, ensuring resistance to dust and water splashes. Its lightweight and compact structure facilitates easy transportation and setup across multiple sites. With no dependency on external power supplies due to its battery operation, the tracker is suitable for both stationary and mobile applications. These design elements allow the device to deliver consistent measurement performance even in harsh or shifting work environments.

Applications

The Leica Absolute Tracker ATS800 is suited for a range of precision metrology applications in large-scale manufacturing environments. It enables direct scanning and reflector tracking for tasks such as assembly verification, component alignment, deformation analysis, and dimensional inspection of large structures. 

With its ability to measure fine features using C-FMCW and TruePoint interferometry, it is ideal for aerospace tooling, automotive body-in-white inspection, heavy equipment alignment, and energy sector component validation. Integration with AMRs and automation systems enables high-throughput, unattended inspection workflows, thereby enhancing both repeatability and process control in complex production lines.

Would you like to learn more about Hexagon's laser trackers & scanners? Ask for a free DEMO to see the brand new ATS800 in action.