From Small to Large Parts: Optimize Forged Parts Inspection with Portable 3D Scanning Technology

As the demand for higher precision and efficiency continues to rise in the metal forging industry, 3D scanning has become an essential tool for modern manufacturing. Whether you're inspecting small precision parts or large molds and dies, handheld 3D scanning is transforming how inspections are done. 

Turkish forging company EGEMET Ege Metal Dovme Sanayi Tic. Ltd. adopted SCANOLOGY’s SIMSCAN 42 handheld 3D scanner to digitize and inspect large forged parts and molds—replacing time-consuming manual measurements with fast, accurate, and data-driven inspection.

About EGEMET Ege Metal Dovme Sanayi Tic. Ltd.

Founded in Turkey, EGEMET specializes in producing high-quality forged components and molds for industries such as automotive, energy, and heavy machinery. Known for its focus on precision engineering and innovation, the company continuously invests in advanced technology to enhance productivity and ensure consistent product quality.

Project Background

EGEMET aimed to modernize its quality inspection workflow to achieve faster and more accurate measurements of forged parts. Traditional methods, such as calipers and coordinate measuring machines (CMMs), were slow, labor-intensive, and limited in their ability to capture complex geometries.

By introducing SCANOLOGY’s SIMSCAN 42 industrial 3D scanner, EGEMET sought to:

•  Digitally measure large and complex forged components.
•  Measure multiple parameters simultaneously
•  Reduce inspection time and minimize production downtime.
•  Improve precision and ensure dimensional consistency across batches.

Key Measurement Challenges:

Large and Heavy Components: Forged parts often feature complex geometries and irregular surfaces.

High Accuracy Requirements: The inspection demanded sub-millimeter precision to verify mold modifications.

Time Efficiency: Traditional measurement methods were not suitable for rapid production cycles.

Difficult Accessibility: Certain areas were deep or obstructed, making manual inspection impractical.

SCANOLOGY's Solution: SIMSCAN 42 Handheld 3D Scanner

To address these challenges, EGEMET integrated SCANOLOGY’s SIMSCAN 42, a portable, high-accuracy 3D scanner designed for industrial inspection.

Key Features of SIMSCAN 42

High Precision: Up to 0.020 mm accuracy, meeting stringent industrial standards.

Rapid Data Capture: Up to 2.8 million measurements per second for faster inspection cycles.

Compact & Ergonomic: Weighing only 570 g, designed for easy handling during long operations.

Material Versatility: Capable of scanning metallic and reflective forged surfaces without powder coating.

Seamless Workflow Integration: Compatible with inspection software for quick CAD comparison and reporting.

Results and Benefits

The implementation of SIMSCAN 42 provided EGEMET with measurable improvements in efficiency and quality assurance:

Significant Time Savings: Reduced total inspection time by capturing all parameters at once.

Enhanced Precision: Consisent, high-accuracy results ensured reliable quality control.

Improved Ergonomics: The lightweight handheld design minimized operator fatigue.

Workflow Flexibility: The system adapted easily to different part sizes and inspection requirements.

By digitizing their inspection process, EGEMET increased throughput, reduced human error, and strengthened their position as a technologically advanced forging manufacturer.

Conclusion

The case study demonstrates how industrial 3D scanning is revolutionizing forging and mold production. The SIMSCAN 42 handheld 3D scanner not only enhanced precision but also significantly improved process speed and operational flexibility.

Through this transformation, EGEMET achieved higher productivity and consistent quality—proving that wireless, portable 3D metrology can deliver powerful results in heavy manufacturing environments.

As industries continue to embrace digital transformation, SCANOLOGY remains committed to providing innovative 3D measurement solutions that empower manufacturers to build smarter, faster, and more accurately.