Production of recyclable plastic a step closer

The density influences the processability of this new group of plastics.

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03 Aug, 2020

Production of recyclable plastic a step closer

A recently discovered group of recyclable plastics seems to be a promising alternative to the hard plastic that is difficult to recycle. However, we are not yet seeing these so-called vitrimers used in products because they are difficult to process. Researchers at Eindhoven University of Technology discovered that the processability of this new form of plastics is influenced not only by the temperature but also by the density. Such insights should lead, among other things, to recyclable dashboards for the automotive industry. These results were published yesterday in the journal PNAS.

Plastic is known to be difficult to recycle and therefore very environmentally unfriendly. However, this mainly concerns the so-called hard plastics, or thermosets, such as billiard balls or the dashboard in your car. Another group of plastics, thermoplastics, which the industry uses to make foil, coffee cups or toys, is very easy to recycle but unfortunately also a lot less strong. In 2011, a new group of plastics was developed, the so-called vitrimers, which are as strong as hard plastics ánd are recyclable. In 2015, the discoverer of the material was proclaimed European Inventor by the European Patent Office (EPO) (movie).

Mysterious Material

No matter how promising, vitrimeric polymers are still a long way from commercial application. To get to this stage, manufacturers need to know how to give the material the desired properties so that it can be used in products. Scientists, however, are still largely in the dark about how exactly the material works.

TU/e physicist Liesbeth Janssen, PhD student Simone Ciarella and BSc student Rutger Biezemans are now presenting a computer model that shows how temperature and density affect the vitrimeric polymers. Janssen: “Now that we have a better understanding of the physical composition of the material, we hope to produce real recyclable plastics for the industry in a follow-up project.”

Fragility Determines Recyclability

Their model shows that the fragility of the vitrimers is decisive for their processability in the factory. Ciarella: “Fragility is the rate at which a material changes from a solid to a liquid (melting) and vice versa (solidifying). The lower the fragility value, the easier the plastic is to process and thus the better the material can be recycled.”

In addition to understanding and predicting what kind of influence this fragility has, Liesbeth Janssen and her colleagues were even able to tune the fragility of the plastic. It appears that the fragility can be changed by adjusting the density of the material. In this way, in the future the manufacturer will be able to set exactly the desired behavior.

The star-formed polymers swap bonds. 

Opening And Closing Connections

To explain the effect, we need to zoom in on the physical properties of all three types of plastics. Plastics consist of very long strands, also called polymers. Thermosets are so strong because of the many connections between these strands. And that immediately explains the poor recyclability. Heating causes these connections to irreversibly break. Thermoplastics have no connections, and are therefore easily deformed by increasing the temperature. But that also makes them less strong.

Ciarella: “The interesting thing about vitrimeric polymers is that they do have a lot of connections, but when heated these connections can switch between different strands. At room temperature, these vitrimers therefore behave as strongly as thermosets. But when heated, they behave like easily deformable thermoplastics, so when melted these plastics retain their quality.”

Sustainable Dashboards

The knowledge from this research serves as a theoretical basis for the Horizon 2020 International Training Network project called VITRIMAT, which will start in January. Within this project TU/e will work with eight international partners towards the practical application of vitrimeric polymers. One of the goals is to design recyclable dashboards for the car industry.

Fifteen PhD's will be soon be recruited for this project. One of them will be stationed in Eindhoven under the guidance of Liesbeth Janssen, Kees Storm and Wouter Ellenbroek. Janssen's focus is on fundamental physics, so her research area is much broader than plastics. She's investigating glassy materials. Vitrimeric polymers are an example of this. But Janssen also studies the glass phase of biological cells in living tissues or in computer bits. Read more about Janssen's glass research in this background story.


The research was published on 26 November in the professional journal PNAS, with the title: 'Understanding, predicting and tuning the fragility of vitrimeric polymers'. DOI: https://doi.org/10.1073/pnas.1912571116

This article was first published her: https://www.tue.nl/en/our-university/departments/mathematics-and-computer-science/the-department/news/news-overview/production-of-recyclable-plastic-a-step-closer/  

03 Aug, 2020

Biologist specialised in science communication.

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